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工程设计学报  2023, Vol. 30 Issue (5): 590-600    DOI: 10.3785/j.issn.1006-754X.2023.00.068
机械系统动力学     
更换电铲钢丝绳专用机械臂架的结构及动力学分析
陈洪月(),蔡明航(),杨辛未,戴忠桓
辽宁工程技术大学 机械工程学院,辽宁 阜新 123000
Structure and dynamics analysis of special manipulator frame for replacing wire rope of electric shovel
Hongyue CHEN(),Minghang CAI(),Xinwei YANG,Zhonghuan DAI
School of Mechanical Engineering, Liaoning Technical University, Fuxin 123000, China
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摘要:

针对电铲钢丝绳更换效率低下的问题,设计了一种用来更换电铲钢丝绳的机械臂架。以机械臂架末端执行器提取的钢丝绳重力为主要作用载荷,建立了机械臂架动力学模型。利用有限元分析方法、多体动力学分析方法及“弹簧-转子”模型,对臂杆及主要铰接关节进行刚柔耦合动力学分析,研究不同关节刚度对末端执行器动态特性的影响,并根据仿真结果选取各关节较优的刚度,来进一步分析有/无钢丝绳作用对关节角位移和末端执行器位移的影响。结果表明:随着关节刚度系数的增大,关节角位移与全刚体无钢丝绳状态下的偏差逐渐减小,末端执行器的位移逐渐趋近于全刚体无钢丝绳状态;伸缩小臂与弧形臂铰接关节的刚度对末端执行器位移的影响最大;在选取各关节较优的刚度系数后,在钢丝绳作用下伸缩机构与转台铰接关节产生的角位移偏差最小,在无钢丝绳作用下机械臂架的振动幅度大于有钢丝绳作用时。研究结果为机械臂架工作稳定性及运动精度控制研究提供了参考。

关键词: 机械臂架钢丝绳动力学位移偏差    
Abstract:

In response to the problem of low efficiency in replacing the wire rope of electric shovel, a manipulator frame used to replace wire rope was designed. The dynamic model of the manipulator frame was established taking the gravity of the wire rope extracted by the end effector of the manipulator frame as the main acting load. Using finite element analysis method, multi-body dynamic analysis method and the "spring-rotor" model, the rigid flexible coupling dynamic analysis was conducted on the arm and main hinge joints. The influence of different joint stiffness on the dynamic characteristics of the end effector was studied, and the optimal stiffness of each joint was selected based on the simulation results to further analyze the influence on joint angular displacement and end effector displacement with/without wire rope action. The results showed that as the stiffness coefficient of the joint increased, the deviation between the joint angular displacement and that in the state of full rigid body without wire rope action gradually decreased, and the end effector displacement gradually approached that in the state of full rigid body without wire rope action; the stiffness of the hinge joint between the telescopic forearm and the curved arm had the greatest influence on the end effector displacement; after selecting the optimal stiffness coefficient for each joint, the angular displacement deviation of the hinge joint between the telescopic mechanism and the turntable was the smallest with wire rope action. The vibration amplitude of the manipulator frame without wire rope action was higher than that with wire rope action. The research results provide a reference for the study of the stability and motion accuracy control of the manipulator frame.

Key words: manipulator frame    wire rope    dynamics    displacement deviation
收稿日期: 2023-03-14 出版日期: 2023-11-03
CLC:  TH 213.6  
基金资助: 国家自然科学基金资助项目(52174115);国家自然科学基金青年科学基金资助项目(52204214)
通讯作者: 蔡明航     E-mail: chyxiaobao@126.com;2875349857@qq.com
作者简介: 陈洪月(1982—),男,辽宁海城人,教授,博士,从事装备自动化与智能化研究,E-mail: chyxiaobao@126.com, https://orcid.org/0000-0002-8458-3199
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引用本文:

陈洪月,蔡明航,杨辛未,戴忠桓. 更换电铲钢丝绳专用机械臂架的结构及动力学分析[J]. 工程设计学报, 2023, 30(5): 590-600.

Hongyue CHEN,Minghang CAI,Xinwei YANG,Zhonghuan DAI. Structure and dynamics analysis of special manipulator frame for replacing wire rope of electric shovel[J]. Chinese Journal of Engineering Design, 2023, 30(5): 590-600.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2023.00.068        https://www.zjujournals.com/gcsjxb/CN/Y2023/V30/I5/590

图1  机械臂架结构
图2  机械臂架伸缩大臂截面
图3  滑块分布
图4  更换机构结构1—连接臂;2—一级变幅液压缸;3—二级变幅液压缸;4—弧形臂;5—伸缩小臂;6—末端执行器。
部件1部件2约束类型约束自由度/个
转台伸缩臂1点线副2
变幅液压缸筒回转台旋转副5
变幅液压缸杆伸缩大臂1旋转副5
伸缩大臂1伸缩大臂2移动副5
伸缩大臂2伸缩大臂3移动副5
伸缩大臂3伸缩大臂4移动副5
伸缩大臂4伸缩大臂5移动副5
一级变幅液压缸筒连接臂点线副2
弧形臂连接板固定副6
一级变幅液压缸杆连接板旋转副5
二级变幅液压缸筒弧形臂点线副2
二级变幅液压缸杆伸缩小臂1旋转副5
弧形臂伸缩小臂1旋转副5
伸缩小臂2伸缩小臂1移动副5
伸缩小臂3伸缩小臂2移动副5
伸缩小臂4伸缩小臂3移动副5
表1  机械臂架运动副约束描述
图5  全刚体无钢丝绳状态下末端执行器的位移
图6  全刚体无钢丝绳状态下关节角位移
图7  小球受力模型
参数量值
接触刚度1×108 N/m
摩擦因数0.6
摩擦速度0.1 m/s
表2  钢丝绳与天轮的接触参数
参数量值
直径90 mm
密度7 800 kg/m3
弹性模量1.96×1011 Pa
阻尼0.3 kg/s
表3  钢丝绳参数
图8  钢丝绳搭扣天轮
图9  钢丝绳输送
图10  钢丝绳张力变化
图11  伸缩小臂1刚性区域连接
图12  伸缩小臂柔化后末端执行器的位移
图13  末端执行器位移偏差
图14  机械臂架坐标系示意
图15  柔性杆关节角位移
部件1部件2约束类型
转台圆盘A旋转副
圆盘A伸缩机构旋转副
连接臂圆盘B旋转副
圆盘B连接板旋转副
弧形臂圆盘C旋转副
圆盘C伸缩小臂旋转副
表4  关节约束
图16  关节柔性处理流程
图17  关节A刚度对末端执行器位移的影响
图18  关节B刚度对末端执行器位移的影响
图19  关节C刚度对末端执行器位移的影响
图20  有/无钢丝绳作用对关节角位移的影响
图21  有/无钢丝绳作用对末端执行器位移的影响
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