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工程设计学报  2025, Vol. 32 Issue (6): 839-844    DOI: 10.3785/j.issn.1006-754X.2025.05.173
优化设计     
基于多因素融合的多级透平轴系校中优化方法研究
狄广强1(),王一博2,孙朝阳1,于成海1,温建锋2,贾九红2()
1.中国联合重型燃气轮机技术有限公司,上海 201306
2.华东理工大学 机械与动力工程学院,上海 200237
Research on multi-stage turbine shafting alignment optimization method based on multi-factor fusion
Guangqiang DI1(),Yibo WANG2,Zhaoyang SUN1,Chenghai YU1,Jianfeng WEN2,Jiuhong JIA2()
1.China United Heavy Duty Gas Turbine Technology Co. , Ltd. , Shanghai 201306, China
2.School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237, China
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摘要:

针对重型燃气轮机多级透平轴系校中难题,建立了融合轴承支反力和轴承间相对变位的优化校中方法,并进行了热态验证。首先,采用有限元软件ANSYS Workbench模拟轴系冷态变形,获得了关键轴承的支反力和垂直位移;其次,采用融合轴承支反力和轴承间相对变位的多参数优化方法,利用MATLAB软件计算得到最优解;接着,采用Fluent软件仿真分析进气蜗壳与轴系之间气流的分布,考虑了轴系在实际工作状态下的温度影响,来验证热态下最优解的有效性;最后,在冷态下将轴承5#下沉0.057 mm,对轴系进行了精调,并开展了热态下校中实验,结果表明轴系振动量符合指标要求,验证了校中方案的有效性。所提出的轴系校中优化方法考虑了轴系实际温度和复杂载荷,对于轴系的精调具有较好的指导意义。

关键词: 精调冷态校中有限元线性优化热态验证    
Abstract:

Aiming at the alignment problem of the multi-stage turbine shafting of heavy duty gas turbines, an optimization alignment method integrating the reaction force of bearing and relative displacement between bearings was established, and a verification in hot-state was conducted. Firstly, the finite element software ANSYS Workbench was used to simulate the deformation in cold-state of the shafting, and the reaction forces and vertical displacements of the key bearings were obtained. Secondly, a multi-parameter optimization method integrating reaction force of bearing and the relative displacement between bearings was adopted, and the optimal solution was calculated by using the MATLAB software. Then, the Fluent software was used to simulate and analyze the airflow distribution between the intake volute and the shafting, the temperature influence under the actual working state of the shafting was taken into account to verify the validity of the optimal solution in hot-state. Finally, the bearing 5# was lowered by 0.057 mm in cold-state, the shafting was precisely adjusted, and an alignment experiment in hot-state was conducted. The results showed that the vibration of the shafting met the index requirements, verifying the effectiveness of the alignment scheme. The proposed shafting alignment optimization method takes into account the actual temperature and complex loads of the shafting, and has a good guiding significance for the precise adjustment of the shafting.

Key words: precision adjustment    calibration in cold-state    finite element    linear optimization    verification in hot-state
收稿日期: 2025-05-20 出版日期: 2025-12-30
CLC:  TH 133.2  
基金资助: 国家自然科学基金面上项目(52575175);国家自然科学基金面上项目(52475156);国家重点研发计划资助项目(2023YFB3712100)
通讯作者: 贾九红     E-mail: diguangqiang@spic.com.cn;jhjia@ecust.edu.cn
作者简介: 狄广强(1993—),男,工程师,硕士,从事转子动力学研究,E-mail: diguangqiang@spic.com.cn
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引用本文:

狄广强,王一博,孙朝阳,于成海,温建锋,贾九红. 基于多因素融合的多级透平轴系校中优化方法研究[J]. 工程设计学报, 2025, 32(6): 839-844.

Guangqiang DI,Yibo WANG,Zhaoyang SUN,Chenghai YU,Jianfeng WEN,Jiuhong JIA. Research on multi-stage turbine shafting alignment optimization method based on multi-factor fusion[J]. Chinese Journal of Engineering Design, 2025, 32(6): 839-844.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2025.05.173        https://www.zjujournals.com/gcsjxb/CN/Y2025/V32/I6/839

图1  重型燃气轮机多级透平综合性能试验台
图2  轴系三维模型
轴承编号

到左端的

距离/mm

静态刚度/(105 N/mm)
水平支承刚度垂向支承刚度
1#256.52.5002.500
2#1333.52.5002.500
3#2627.62.1382.143
4#3377.62.1382.143
5#5516.24.3304.330
6#8121.25.2375.237
表1  轴承静态刚度
图3  温度载荷施加方式
图4  inlet_500作用下的温度分布云图
图5  inlet_40作用下的温度分布云图
图6  整体模型温度分布云图
图7  轴系温度分布云图
图8  轴系额定转速的施加
图9  轴系变形云图
图10  校中优化后轴承间的相对变位
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