|
|
Effect of 3D printing path on mechanical properties of arch concrete bridge |
Xiao-yan SUN1( ),Gui TANG1,Hai-long WANG1,*( ),Qun WANG2,Zhi-cheng ZHANG1 |
1. School of Civil Engineering and Architecture, Zhejiang University, Hangzhou 310058, China 2. Zhejiang Greentown Architectural Design Co. Ltd, Hangzhou 310007, China |
|
|
Abstract The CT scanning technology was adopted to analyze the microstructure of a 3D printed concrete in order to figure out the influence of printing path on the mechanical properties of the 3D printed concrete arch bridge. The effect of printing path on the pore distribution of printed arch structure was investigated, and the approximate porosities of interlayer and inter-strip were obtained on the basis of canned images. Based on the fine finite element numerical simulation analysis, the effects of lengthwise printing, combination printing and horizontal printing on the bearing capacity were obtained and compared with that of cast-in-place concrete arch. The results show that the printing path has a direct effect on the distribution and the number of defects in the interlayers and strip layers. The amount of inter-strip defects is obviously lager than that in interlayers. The bearing capacity of printed arch is linearly related with the porosity of printed concrete. The lengthwise printing concrete arches were tested, the numerical simulation had a good agreement with the experimental result. The relative error of peak load was 8.0%, the relative error of mid span displacement was 11.9%, and the failure mode and failure position were consistent with the test results. For the lengthwise printed arch, the dominant defect originates from the interlayer, resulting the smallest defect area and largest bearing capacity.
|
Received: 23 September 2019
Published: 15 December 2020
|
|
Corresponding Authors:
Hai-long WANG
E-mail: selina@zju.edu.cn;hlwang@zju.edu.cn
|
3D打印路径对混凝土拱桥结构力学性能的影响
为了分析打印路径对3D打印混凝土拱桥力学性能的影响机制,采用CT技术对3D打印混凝土进行微观扫描分析,探讨打印路径对成型后结构孔隙空间分布的影响规律,得到层间、条间缺陷层的近似孔隙率.基于数值模拟分析,对比纵向打印、组合打印、横向打印以及浇筑对混凝土拱桥结构承载性能的影响规律. 结果表明:打印路径直接影响层间缺陷和条间缺陷的数量和分布,打印拱结构的承载能力与打印体的孔隙率线性相关. 条间缺陷对承载能力的影响明显大于层间. 纵向打印路径数值模拟与模型试验结果吻合良好,峰值荷载相对误差为8.0%,跨中位移相对误差为11.9%,破坏形态与失效位置一致. 对于拱桥结构,纵向打印的缺陷类型以层间为主,且缺陷层总面积最小,承载力性能最好.
关键词:
3D打印,
混凝土,
拱桥,
承载性能,
CT扫描
|
|
[1] |
肖绪文, 马荣全, 田伟 3D打印建造研发现状及发展战略[J]. 施工技术, 2017, 46 (1): 5- 8 XIAO Xu-wen, MA Rong-quan, TIAN Wei State and development strategy for 3D printing construction technology[J]. Construction Technology, 2017, 46 (1): 5- 8
|
|
|
[2] |
崔小芳 分析3D打印技术在建筑施工中的应用趋势[J]. 建筑技术开发, 2017, 44 (21): 5- 6 CUI Xiao-fang Analyze application trend of 3D printing technology in construction[J]. Building Information, 2017, 44 (21): 5- 6
doi: 10.3969/j.issn.1001-523X.2017.21.003
|
|
|
[3] |
祝云, 陈景, 刘东, 等 混凝土3D打印技术研究与应用现状[J]. 商品混凝土, 2018, (11): 19- 22 ZHU Yun, CHEN Jing, LIU Dong, et al Research and application of concrete 3D printing technology[J]. Ready-Mixed Concrete, 2018, (11): 19- 22
|
|
|
[4] |
WENG Y, LI M, TAN M, et al Design 3D printing cementitious materials via Fuller Thompson theory and Marson-Percy model[J]. Construction and Building Materials, 2018, 163: 600- 610
doi: 10.1016/j.conbuildmat.2017.12.112
|
|
|
[5] |
MA G W, WANG L, YANG J State-of-the-art of 3D printingtechnology of cementitious material: an emerging technique for construction[J]. Science China Technological Sciences, 2017, 60 (4): 475- 495
|
|
|
[6] |
PANDA B, PAUL S C, AHAMED N, et al Measurement of tensile bond strength of 3D printed geopolymer mortar[J]. Measurement, 2018, 113: 108- 116
doi: 10.1016/j.measurement.2017.08.051
|
|
|
[7] |
MA G, LI Z, WANG L Printable properties of cementitious material containing copper tailings for extrusion based 3D printing[J]. Construction and Building Materials, 2018, 162: 613- 627
doi: 10.1016/j.conbuildmat.2017.12.051
|
|
|
[8] |
孙晓燕, 乐凯笛, 王海龙, 等 挤出形状尺寸对 3D 打印砼力学性能影响研究[J]. 建筑材料学报, 2020, (4): 1- 12 SUN Xiao-yan, LE Kai-di, WANG Hai-long, et al Effects of extruded strip's shapes and dimensions on the mechanical properties of 3D printed concrete[J]. Journal of building materials, 2020, (4): 1- 12
|
|
|
[9] |
LE T T, AUSTIN S A, LIM S, et al Mix design and fresh properties for high-performance printing concrete[J]. Materials and Structures, 2012, 45 (8): 1221- 1232
doi: 10.1617/s11527-012-9828-z
|
|
|
[10] |
PAUL S C, YI W, PANDA B, et al Fresh and hardened properties of 3D printable cementitious materials for building and construction[J]. Archives of Civil and Mechanical Engineering, 2018, 18 (1): 311- 319
|
|
|
[11] |
NERELLA V N, KRAUSE M, NATHER M, et al. Studying printability of fresh concrete for formwork free Concrete on-site 3D Printing technology[C] // 25th Conference on Rheology of Building Materials. Regensburg: [s.n.], 2016: 2-3.
|
|
|
[12] |
LE T T, AUSTIN S A, LIM S Hardened properties of high-performance printing concrete[J]. Cement and Concrete Research, 2012, 42 (3): 558- 566
|
|
|
[13] |
LIM S, BUSWELL R A, LE T T, et al Developments in construction-scale additive manufacturing processes[J]. Automation in Construction, 2012, 21 (1): 262- 268
|
|
|
[14] |
ZHANG Y, ZHANG Y S, LIU G J, et al Fresh properties of a novel 3D printing concrete ink[J]. Construction and Building Materials, 2018, 174: 263- 271
doi: 10.1016/j.conbuildmat.2018.04.115
|
|
|
[15] |
蔺喜强, 张涛, 霍亮, 等 水泥基建筑3D打印材料的制备及应用研究[J]. 混凝土, 2016, (6): 141- 144 LIN Xi-qiang, ZHANG Tao, HUO Liang, et al Preparation and application of 3D printing materials in construction[J]. Concrete, 2016, (6): 141- 144
doi: 10.3969/j.issn.1002-3550.2016.06.037
|
|
|
[16] |
HAMBACH M, VOLKMER D Properties of 3D-printed fiber-reinforced Portland cement paste[J]. Cement and Concrete Composites, 2017, 79: 62- 70
doi: 10.1016/j.cemconcomp.2017.02.001
|
|
|
[17] |
FENG P, MENG X M, CHEN J F, et al Mechanical properties of structures 3D printed with cementitious powders[J]. Construction and Building Materials, 2015, 93: 486- 497
doi: 10.1016/j.conbuildmat.2015.05.132
|
|
|
[18] |
汪群. 3D打印混凝土拱桥结构关键技术研究[D]. 杭州: 浙江大学, 2019: 39-45. WANG Qun. Research on the pivotal technology of 3D printed concrete arch bridge [D]. Hangzhou: Zhejiang University, 2019: 39-45.
|
|
|
[19] |
GOSSELIN C, DUBALLET R, ROUX P, et al Large-scale 3D printing of ultra-high performance concrete-new processing route for architects and builders[J]. Materials and Design, 2016, 100: 102- 109
doi: 10.1016/j.matdes.2016.03.097
|
|
|
[20] |
MECHTCHERINE V, GRAFE J, NERELLA V N, et al 3D-printed steel reinforcement for digital concrete construction manufacture, mechanical properties and bond behavior[J]. Construction and Building Materials, 2018, 179: 125- 137
doi: 10.1016/j.conbuildmat.2018.05.202
|
|
|
[21] |
邓朝莉, 李宗利 孔隙率对混凝土力学性能影响的试验研究[J]. 混凝土, 2016, 321 (7): 41- 44 DENG Chao-li, LI Zong-li Experimental study on mechanical properties of concrete with porosity[J]. Concrete, 2016, 321 (7): 41- 44
doi: 10.3969/j.issn.1002-3550.2016.07.011
|
|
|
[22] |
杜修力, 金浏 考虑孔隙及微裂纹影响的混凝土宏观力学特性研究[J]. 工程力学, 2012, 29 (8): 101- 107 DU Xiu-li, JIN Liu Research on the influence of pores and micro-cracks on the macro-mechanical properties of concrete[J]. Engineering Mechanics, 2012, 29 (8): 101- 107
doi: 10.6052/j.issn.1000-4750.2010.10.0742
|
|
|
[23] |
范庆华. 2×90 m多拱肋式钢筋混凝土拱桥荷载试验及承载能力评估[D]. 长春: 吉林大学, 2013: 37-39. FAN Qing-hua. Load test and carrying capacity evaluation of 2×90 meter multi-rib reinforced concrete arch bridge [D]. Changchun: Jilin University, 2013: 37-39.
|
|
|
[24] |
王杰 既有混凝土双曲拱桥的裂缝产生分析[J]. 宁夏工程技术, 2014, 13 (3): 258- 261 WANG Jie Analysis of crack producing in existing reinforced concrete double-curved arch bridges[J]. Ningxia Engineering Technology, 2014, 13 (3): 258- 261
doi: 10.3969/j.issn.1671-7244.2014.03.016
|
|
|
[25] |
常柱刚, 赵翔宇, 黄立浦 考虑拱圈与拱架联合效应的拱架受力性能研究[J]. 中外公路, 2018, 38 (4): 132- 135 CHANG Zhu-gang, ZHAO Xiang-yu, HUANG Li-pu Study on the mechanical behavior of arch frame considering the joint effect of arch ring and arch frame[J]. Chinese and Foreign Highway, 2018, 38 (4): 132- 135
|
|
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|