Please wait a minute...
浙江大学学报(工学版)  2026, Vol. 60 Issue (12): 2555-2563    DOI: 10.3785/j.issn.1008-973X.2026.12.001
机械与动力工程     
面向变工况迁移学习的泵阀小波残差网络异常检测
吴晓1(),张铭轩3,何智烨1,罗风1,司国锦1,夏唐斌1,2,*()
1. 上海交通大学 机械与动力工程学院,上海 200240
2. 特殊环境数字制造装备技术创新中心,四川 绵阳621900
3. 嘉洋智慧安全科技(北京)股份有限公司,北京 100012
Anomaly detection using wavelet residual network for pump valves via transfer learning under variable operating conditions
Xiao WU1(),Mingxuan ZHANG3,Zhiye HE1,Feng LUO1,Guojin SI1,Tangbin XIA1,2,*()
1. School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
2. Special Environment Digital Manufacturing Equipment Technology Innovation Center, Mianyang 621900, China
3. Petromentor Intelligence Safe Technology (Beijing) Limited Company, Beijing 100012, China
 全文: PDF(6285 KB)   HTML
摘要:

针对压裂泵泵阀异常检测中因工况动态变化导致的泛化性不足问题,提出面向变工况迁移学习的泵阀小波残差网络异常检测方法. 构建融入小波卷积的多分支残差网络故障特征提取器,从采集的振动信号中提取关键故障特征. 利用多分支挤压激励注意力机制对关键故障特征通道进行自适应权重校准,增强关键故障特征的表征能力. 采用可训练的投影梯度方法来最小化源域与目标域间的分布差异,优化模型在变工况条件下的迁移效果,增强模型的泛化性能. 使用某油田实际作业现场采集的压裂泵泵阀振动数据进行效果验证,实验结果表明,所提方法的检测准确率可达99.51%,较现有先进模型提升1.73%以上,在变工况条件下具有优异的鲁棒性和泛化性能.

关键词: 迁移学习;  小波卷积;  残差网络;  注意力机制;  异常检测    
Abstract:

A wavelet residual network-based anomaly detection method for transfer learning under variable operating conditions was proposed to address the insufficient generalization performance of fracturing pump valve anomaly detection caused by dynamically varying operating conditions. A multi-branch residual network incorporating wavelet convolution was constructed to extract discriminative fault features from vibration signals. A multi-branch squeeze-and-excitation attention mechanism was utilized to adaptively recalibrate the channels of key fault features, thereby enhancing feature representation capability. A trainable projected gradient method was adopted to minimize the distribution discrepancy between source and target domains, improving the transfer effectiveness and generalization performance of the model under variable operating conditions. The proposed method was validated using vibration data collected from pump valves of fracturing pumps in a real oilfield environment. The experimental results demonstrated that the proposed method achieved a detection accuracy of 99.51%, outperforming existing state-of-the-art methods by more than 1.73%, and exhibited favorable robustness and generalization capability under variable operating conditions.

Key words: transfer learning    wavelet convolution    residual network    attention mechanism    anomaly detection
收稿日期: 2025-12-08 出版日期: 2026-10-21
CLC:  TE 934  
基金资助: 国家自然科学基金资助项目(72571173,72401187);上海市自然科学基金资助项目(25ZR1401196);国家重点研发计划资助项目(2022YFF0605700).
通讯作者: 夏唐斌     E-mail: wu1217@sjtu.edu.cn;xtbxtb@sjtu.edu.cn
作者简介: 吴晓(2002—),男,硕士生,从事机械设备健康管理研究. orcid.org/0009-0007-5744-8067. E-mail:wu1217@sjtu.edu.cn
服务  
把本文推荐给朋友
加入引用管理器
E-mail Alert
作者相关文章  
吴晓
张铭轩
何智烨
罗风
司国锦
夏唐斌

引用本文:

吴晓,张铭轩,何智烨,罗风,司国锦,夏唐斌. 面向变工况迁移学习的泵阀小波残差网络异常检测[J]. 浙江大学学报(工学版), 2026, 60(12): 2555-2563.

Xiao WU,Mingxuan ZHANG,Zhiye HE,Feng LUO,Guojin SI,Tangbin XIA. Anomaly detection using wavelet residual network for pump valves via transfer learning under variable operating conditions. Journal of ZheJiang University (Engineering Science), 2026, 60(12): 2555-2563.

链接本文:

https://www.zjujournals.com/eng/CN/10.3785/j.issn.1008-973X.2026.12.001    或    https://www.zjujournals.com/eng/CN/Y2026/V60/I12/2555

图 1  面向变工况迁移学习的泵阀异常检测模型整体框架图
图 2  小波残差网络结构示意图
图 3  多分支挤压激励注意力机制结构图
图 4  SQP2800五缸压裂泵及传感器布置图
变速箱
挡位
发动机转速/
(r·min?1)
类别正常
样本
故障
样本
总计
31700~2000工况1300300600
1或21800~2100工况27373146
11400~1700工况39999198
41200~1500工况49393186
表 1  压裂泵数据集工况参数与样本分布
$ m $$\overline {{\mathrm{Acc}}} $/%$ k $$\overline {{\mathrm{Acc}}} $/%
0.196.12197.85
0.397.45298.92
0.598.51399.51
0.797.62498.46
0.997.05598.38
表 2  参数m与k对平均准确率的影响分析
模块卷积层核大小
Inception模块卷积层1-11×1
卷积层1-23×3
卷积层1-35×5
残差模块卷积层3×3
表 3  小波残差网络各模块卷积核尺寸配置
图 5  不同异常检测模型的性能指标对比
图 6  不同方法的训练损失收敛曲线
图 7  工况1→4下不同迁移学习方法的T-SNE可视化对比
图 8  不同信噪比下各模型平均故障检测准确率对比
模型Acc$\overline {\mathrm{Acc}} $
工况1→1工况1→2工况1→3工况1→4
TL-CWNet92.7991.1092.4992.5992.24
ITL-CWNet95.7996.3095.6596.7096.11
ITL-ICWNet99.0497.1197.7897.6697.90
ITL-ICWMNet99.9099.1599.5499.8599.61
表 4  不同模块对模型跨工况迁移平均准确率的影响分析
图 9  工况1→4下各消融模块对异常检测影响的T-SNE可视化对比
1 Lu C, Wang Z, Zhou B Intelligent fault diagnosis of rolling bearing using hierarchical convolutional network based health state classification[J]. Advanced Engineering Informatics, 2017, 32: 139- 151
doi: 10.1016/j.aei.2017.02.005
2 Li Congyue, Hu Yihui, Jiang Jiawei, et al Fault diagnosis of marine diesel generators based on gram angle fields and convolutional neural networks[J]. Journal of Zhejiang University: Science A (Applied Physics and Engineering), 2024, 25 (6): 470- 482
3 Fink O, Wang Q, Svensén M, et al Potential, challenges and future directions for deep learning in prognostics and health management applications[J]. Engineering Applications of Artificial Intelligence, 2020, 92: 103678
doi: 10.1016/j.engappai.2020.103678
4 周姿含, 王叙萌, 陈为 基于迁移学习的交互时序数据可视化生成方法[J]. 浙江大学学报(工学版), 2024, 58 (2): 239- 246
Zhou Zihan, Wang Xumeng, Chen Wei Interactive visualization generation method for time series data based on transfer learning[J]. Journal of Zhejiang University(Engineering Science), 2024, 58 (2): 239- 246
doi: 10.3785/j.issn.1008-973X.2024.02.002
5 Wang P, Zhang Y, Linjama M, et al Fault identification and localization for the fast switching valve in the equal-coded digital hydraulic system based on hybrid CNN-LSTM model[J]. Mechanical Systems and Signal Processing, 2025, 224: 112201
doi: 10.1016/j.ymssp.2024.112201
6 吴泽林, 罗风, 崔曦文, 等 融合深度学习的油田柱塞式注水泵不平衡数据故障诊断方法[J]. 上海交通大学学报, 2026, 60 (6): 1017- 1025
Wu Zelin, Luo Feng, Cui Xiwen, et al A deep learning-based fault diagnosis method for unbalanced data in oilfield plunger-type water injection pumps[J]. Journal of Shanghai Jiao Tong University, 2026, 60 (6): 1017- 1025
doi: 10.16183/j.cnki.jsjtu.2024.308
7 Wang J, Zhang X, Zhang Z, et al Attention guided multi-wavelet adversarial network for cross domain fault diagnosis[J]. Knowledge-Based Systems, 2024, 284: 111285
doi: 10.1016/j.knosys.2023.111285
8 崔曦文, 许昱晖, 吴泽林, 等. 融合度量学习与采样适应机制的注水泵数据不平衡故障诊断[J/OL]. 上海交通大学学报, 2025-03-26. https://doi.org/10.16183/j.cnki.jsjtu.2024.442.
Cui Xiwen, Xu Yuhui, Wu Zelin, et al. Data imbalanced fault diagnosis of water injection pumps integrating metric learning and adaptive sampling mechanisms [J/OL]. Journal of Shanghai JiaoTong University, 2025-03-26. https://doi.org/10.16183/j.cnki.jsjtu.2024.442.
9 Liang H, Cao J, Zhao X Multibranch and multiscale dynamic convolutional network for small sample fault diagnosis of rotating machinery[J]. IEEE Sensors Journal, 2023, 23 (8): 8973- 8988
doi: 10.1109/JSEN.2023.3255203
10 An Z, Li S, Wang J, et al A novel bearing intelligent fault diagnosis framework under time-varying working conditions using recurrent neural network[J]. ISA Transactions, 2020, 100: 155- 170
doi: 10.1016/j.isatra.2019.11.010
11 Wu Y, Ma X A hybrid LSTM-KLD approach to condition monitoring of operational wind turbines[J]. Renewable Energy, 2022, 181: 554- 566
doi: 10.1016/j.renene.2021.09.067
12 Dao F, Zeng Y, Qian J Fault diagnosis of hydro-turbine via the incorporation of Bayesian algorithm optimized CNN-LSTM neural network[J]. Energy, 2024, 290: 130326
doi: 10.1016/j.energy.2024.130326
13 Ali Y M, Ding L, Qin S An efficient approach for diagnosing faults in photovoltaic array using 1D-CNN and feature selection techniques[J]. International Journal of Electrical Power and Energy Systems, 2025, 166: 110526
doi: 10.1016/j.ijepes.2025.110526
14 郭俊锋, 王淼生, 王智明 基于对不平衡数据集进行二次迁移学习的滚动轴承剥落类故障诊断方法[J]. 上海交通大学学报, 2023, 57 (11): 1512- 1521
Guo Junfeng, Wang Miaosheng, Wang Zhiming Fault diagnosis of rolling bearing with roller spalling based on two-step transfer learning on unbalanced dataset[J]. Journal of Shanghai JiaoTong University, 2023, 57 (11): 1512- 1521
doi: 10.16183/j.cnki.jsjtu.2022.008
15 Dai M, Liu Z, Wang J, et al Physics-driven feature alignment combined with dynamic distribution adaptation for three-cylinder drilling pump cross-speed fault diagnosis[J]. Reliability Engineering and System Safety, 2024, 251: 110369
doi: 10.1016/j.ress.2024.110369
16 Ding Y, Jia M, Zhuang J, et al Deep imbalanced domain adaptation for transfer learning fault diagnosis of bearings under multiple working conditions[J]. Reliability Engineering and System Safety, 2023, 230: 108890
doi: 10.1016/j.ress.2022.108890
17 Bang J, Di Marco P, Shin H, et al Deep transfer learning-based fault diagnosis using wavelet transform for limited data[J]. Applied Sciences, 2022, 12 (15): 7450
doi: 10.3390/app12157450
18 耿志强, 陈威, 马波, 等 基于连续小波卷积神经网络的轴承智能故障诊断方法[J]. 浙江大学学报(工学版), 2024, 58 (10): 2069- 2075
Geng Zhiqiang, Chen Wei, Ma Bo, et al Bearing intelligent fault diagnosis method based on continuous wavelet convolutional neural network[J]. Journal of Zhejiang University (Engineering Science), 2024, 58 (10): 2069- 2075
doi: 10.3785/j.issn.1008-973X.2024.10.010
19 Yang Z, Zhu L, Wu Y, et al. Gated channel transformation for visual recognition [C]//Proceedings of the IEEE/CVF Conference on Computer Vision and Pattern Recognition. Seattle: IEEE, 2020: 11791–11800.
20 Tian J, Dai X, Ma C Y, et al. Trainable projected gradient method for robust fine-tuning [C]//Proceedings of the IEEE/CVF Conference on Computer Vision and Pattern Recognition. Vancouver: IEEE, 2023: 7836–7845.
21 Shan L, Liu Y, Tang M, et al CNN-BiLSTM hybrid neural networks with attention mechanism for well log prediction[J]. Journal of Petroleum Science and Engineering, 2021, 205: 108838
doi: 10.1016/j.petrol.2021.108838
22 Zhu Y, Zhuang F, Wang J, et al Deep subdomain adaptation network for image classification[J]. IEEE Transactions on Neural Networks and Learning Systems, 2021, 32 (4): 1713- 1722
doi: 10.1109/TNNLS.2020.2988928
23 Ganin Y, Ustinova E, Ajakan H, et al. Domain-adversarial training of neural networks [M]//Domain adaptation in computer vision applications. Cham: Springer, 2017: 189–209.
24 Chadha A, Andreopoulos Y Improved techniques for adversarial discriminative domain adaptation[J]. IEEE Transactions on Image Processing, 2020, 29: 2622- 2637
doi: 10.1109/TIP.2019.2950768
25 Wei D, Han T, Chu F, et al Weighted domain adaptation networks for machinery fault diagnosis[J]. Mechanical Systems and Signal Processing, 2021, 158: 107744
doi: 10.1016/j.ymssp.2021.107744
[1] 杨恒,王韶涵,董青,赵科渊,杨明亮. 基于注意力增强的跨模态多层融合网络的物体位姿估计[J]. 浙江大学学报(工学版), 2026, 60(9): 1872-1880.
[2] 火久元,姜灏,常琛. 基于改进EAST的高速公路交通标识文本检测[J]. 浙江大学学报(工学版), 2026, 60(9): 1881-1889.
[3] 李宏伟,丁建阳,柴志雷. 用于实时语义分割的数据高效轻量模型[J]. 浙江大学学报(工学版), 2026, 60(9): 1934-1941.
[4] 宋莉,宛袁玉,宋明黎. 基于混合空洞注意力机制的图卷积强化学习[J]. 浙江大学学报(工学版), 2026, 60(9): 1980-1990.
[5] 赵明华,吕雨萱,吕佳豪,陈逸飞,石程,胡静. 基于多尺度外观运动融合的视频异常检测[J]. 浙江大学学报(工学版), 2026, 60(8): 1730-1738.
[6] 刘慧霞,王荣景,高宇轩,曹猛,盛苏英,马友鹏. 基于自适应神经网络的无信号交叉口车辆无死锁调度算法[J]. 浙江大学学报(工学版), 2026, 60(8): 1832-1840.
[7] 徐恺蔚,KHIZER BIN TALIBHafiz,曹衍龙,许源平,许志杰,宋景春. 基于光流和卷积视觉Transformer的轻量级微表情识别[J]. 浙江大学学报(工学版), 2026, 60(7): 1381-1391.
[8] 杨艳春,李佳龙. 基于多路协同与空谱先验的高光谱与多光谱图像融合[J]. 浙江大学学报(工学版), 2026, 60(7): 1427-1437.
[9] 张乃洲,赵云超,曹薇,张啸剑. 基于多视图跨模态特征融合的图像描述生成[J]. 浙江大学学报(工学版), 2026, 60(6): 1205-1212.
[10] 李云红,张琪琪,陈锦妮,陈伟重,苏雪平,梁成名. 基于生成对抗网络和坐标注意力机制的文本生成图像算法[J]. 浙江大学学报(工学版), 2026, 60(6): 1213-1220.
[11] 李国燕,于威,梅玉鹏,张明辉,王新强. 全局局部特征融合的遥感图像建筑物提取[J]. 浙江大学学报(工学版), 2026, 60(5): 1100-1108.
[12] 刘帅凝,展旭,刘晨,王贵新. 基于迁移学习的离心压气机气动噪声空间辐射特性预测[J]. 浙江大学学报(工学版), 2026, 60(4): 712-722.
[13] 宋耀莲,彭驰,唐菁敏,赵宣植,虞贵财. 基于融合注意力机制的光学遥感图像小目标检测算法[J]. 浙江大学学报(工学版), 2026, 60(4): 763-771.
[14] 万刚,王小波,石纲,叶德震,朱思思,司帆. 基于特征细化与注意力增强重构的水下图像增强算法[J]. 浙江大学学报(工学版), 2026, 60(4): 800-811.
[15] 陈文强,冯琳越,王东丹,顾玉磊,赵轩. 融合动态风险图与多变量注意力机制的车辆轨迹预测模型[J]. 浙江大学学报(工学版), 2026, 60(3): 455-467.