Remanufacturability evaluation of piston pump based on remaining life

doi:10.3785/j.issn.1006-754X.2024.04.124

Chinese Journal of Engineering Design

2024, Vol. 31

Issue (5): 557-564 DOI: 10.3785/j.issn.1006-754X.2024.04.124

Theory and Method of Mechanical Design

Remanufacturability evaluation of piston pump based on remaining life

Shunhai XU¹(

),Xiaolei ZHOU¹,Guofang GONG²,Haoceng HONG²,Peng ZHANG¹(

),Shang LIU¹,Yalei FAN¹

^1.China Railway Engineering Equipment Group Co. , Ltd. , Zhengzhou 450016, China
^2.State Key Laboratory of Fundamental Components of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310058, China

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Abstract

In order to quantitatively evaluate the remanufacturability of piston pump, the fatigue life was studied with the piston pump as the research object. The rigid-flexible-liquid joint simulation model of the piston pump was established, and the effects of rotational speed and load pressure on the maximum stress and fatigue life of the piston pump were studied. The results showed that the maximum stress on the piston pump increased exponentially with the rotational speed increasing, while the fatigue life of the piston pump decreased exponentially. With the increase of load pressure, the maximum stress increased linearly, and the fatigue life decreased logarithmically. Based on the fatigue life analysis of the piston pump, a technical evaluation system with remaining life and parts processability as indexes was established, and economic and environmental indexes were comprehensively considered. A quantitative evaluation model and method for the remanufacturability of the piston pump were proposed, and engineering application analysis was carried out to verify the rationality and feasibility of the proposed method.

Key words： piston pump simulation analysis fatigue life remanufacturability quantitative evaluation

Received: 18 March 2024 Published: 30 October 2024

CLC:

TQ 021.1

Corresponding Authors: Peng ZHANG E-mail: xushunhai@crectbm.com;zhangpengxing1991@outlook.com

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	Shunhai XU
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Cite this article:

Shunhai XU,Xiaolei ZHOU,Guofang GONG,Haoceng HONG,Peng ZHANG,Shang LIU,Yalei FAN. Remanufacturability evaluation of piston pump based on remaining life. Chinese Journal of Engineering Design, 2024, 31(5): 557-564.

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https://www.zjujournals.com/gcsjxb/10.3785/j.issn.1006-754X.2024.04.124 OR https://www.zjujournals.com/gcsjxb/Y2024/V31/I5/557

基于剩余寿命的柱塞泵可再制造性评估

为了实现对柱塞泵可再制造性的定量评估，首先以柱塞泵为研究对象，进行其疲劳寿命研究。建立了柱塞泵刚-柔-液联合仿真模型，研究了在柱塞泵运行过程中转速、负载压力对柱塞最大应力和疲劳寿命的影响规律。结果显示：随着转速提高，柱塞所受到的最大应力呈指数递增，柱塞的疲劳寿命则呈指数递减；随着负载压力的增大，柱塞所受到的最大应力呈线性增大，柱塞的疲劳寿命则呈对数递减。在柱塞泵疲劳寿命分析的基础上，建立了以剩余寿命和零部件可加工性为指标的技术评估体系，并综合考虑了经济和环境指标，提出了柱塞泵可再制造性量化评估模型和方法，并进行了工程应用分析，验证了所提出方法的合理性和可行性。

关键词： 柱塞泵, 仿真分析, 疲劳寿命, 可再制造性, 定量评估

Fig.1 Block diagram of flow of remanufacturability evaluation of piston pump based on remaining life

Fig.2 Model of piston pump hydraulic system

Fig.3 Change curve of pressure at the piston end

Fig.4 Schematic of conical cylinder block of piston pump

Fig.5 Key components of piston pump

Table 1 Material parameters of key components of piston pump

Table 2 Constraint relation between key components of piston pump

Fig.6 Curves of movement velocity of piston

Fig.7 Stress distribution of piston

Fig.8 Number of piston stress cycles

Fig.9 Effect of rotational speed on the maximum stress and fatigue life of piston

Fig.10 Effect of load pressure on the maximum stress and fatigue life of piston

Fig.11 Framework of remanufacturability evaluation of piston pump

Table 3 Comprehensive evaluation system for remanufacturability of piston pump

指标	好	较好	一般	差
剩余寿命	$α 11$	$α 12$	$α 13$	$α 14$
零部件可加工性	$α 21$	$α 22$	$α 23$	$α 24$

Table 4 Expert evaluation result of technical index

Table 5 Criteria for remanufacturability of piston pump

Table 6 Remanufacturability evaluation data of piston pump

Table 7 Evaluation result of technical index of remanufacturability of piston pump


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