| Robotic and Mechanism Design |
|
|
|
|
| Innovative design and analysis of swinging spraying mechanism of plastering machine |
Xinge LI1( ),Hongyu LIAO1,Min ZHOU2,3(),Mengmeng CHEN2,3,Liangxi XIE2,3 |
1.China First Metallurgical Group Co. , Ltd. , Wuhan 430080, China
2.Key Laboratory of Metallurgical Equipment and Control of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China
3.Hubei Provincial Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081, China |
|
|
|
Abstract A simple structure and stable performance swing spraying mechanism was innovatively designed to address the complex structure, unstable operation, and low construction efficiency of the spraying module of the previous generation of building wall mortar plastering machines. The swing of the mortar spraying swing arm was achieved through the linkage between the linear guide rail slider and the screw and slide table. A 3D model of the oscillating spraying mechanism was created using SolidWorks. The dynamic automatic analysis of the mechanical system using ADAMS (automated dynamic analysis of mechanical systems) software was used to simulate the motion of the spraying mechanism. The kinematic characteristics and trajectory of the mortar spraying swing arm were obtained. A prototype of a swing spraying mechanism was made and installed on a plastering machine for on-site mortar spraying experiments. The experimental results showed that the swing spraying mechanism was designed reasonably, with a simple structure, stable operation, and high construction efficiency. The sprayed mortar was continuous and uniform, and the trajectory tended to be close to a straight line. The quality of mortar spraying construction was relatively high. The construction wall mortar plastering machine using the swing spraying mechanism has good application prospects.
|
|
Received: 26 June 2023
Published: 26 April 2024
|
|
|
抹灰机摆动喷涂机构创新设计与分析
针对上一代建筑墙面砂浆抹灰机的喷涂模块结构复杂、运行不稳定及施工效率低等问题，创新设计了一种结构简单、性能稳定的摆动喷涂机构。通过直线导轨滑块与丝杆、滑台的联动作用，实现砂浆喷涂摆臂的摆动。利用SolidWorks软件创建了摆动喷涂机构的三维模型，并对喷涂机构进行运动学分析；采用机械系统的动力学自动分析（automated dynamic analysis of mechanical systems，ADAMS）软件对喷涂机构进行运动仿真，得到了砂浆喷涂摆臂的运动学特性以及砂浆轨迹；制作出摆动喷涂机构样机并安装在抹灰机上，进行砂浆喷涂现场实验。实验结果表明：摆动喷涂机构设计合理，其结构简单、运行稳定、施工效率高；喷涂出的砂浆连续且均匀，其轨迹基本趋近于一条直线，砂浆喷涂施工质量较高。采用摆动喷涂机构喷涂的建筑墙面砂浆抹灰机具有较好的应用前景。
关键词：
摆动喷涂机构,
运动学分析,
仿真分析,
砂浆轨迹
|
|
| [1] |
史丽晨，梁国强，贠志达，等. LS-Dyna中墙面抹灰机振动压实过程仿真分析［J］. 机械设计与制造， 2018， 35（4）： 179-182. doi：10.3969/j.issn.1001-3997.2018.04.052
SHI L C， LIANG G Q， YUN Z D， et al. Simulation and analysis of vibration compaction process of wall coated aircraft in LS-Dyna ［J］. Machinery Design and Manufacture， 2018， 35（4）： 179-182.
doi: 10.3969/j.issn.1001-3997.2018.04.052
|
|
|
| [2] |
龙腾，李恩，方灶军，等.智能墙面抹灰机的类型及关键技术研究进展［J］.山东建筑大学学报， 2015， 30（1）： 65-70. doi：10.3969/j.issn.1673-7644.2015.01.012
LONG T， LI E， FANG Z J， et al. Research progress on the types and key technologies of intelligent wall coating aircraft ［J］. Journal of Shandong Jianzhu University， 2015， 30（1）： 65-70.
doi: 10.3969/j.issn.1673-7644.2015.01.012
|
|
|
| [3] |
刘延俊，赵敬伟，孔祥臻.半自动抹灰机的气动系统设计［J］. 机床与液压， 2004（11）： 107-107，172. doi：10.3969/j.issn.1001-3881.2004.11.040
LIU Y J， ZHAO J W， KONG X Z. Design of pneumatic system for mortar coating aircraft on semi-building wall ［J］. Machine Tool & Hydraulics， 2004（11）： 107-107， 172.
doi: 10.3969/j.issn.1001-3881.2004.11.040
|
|
|
| [4] |
冯爱华，范春起.室内墙壁用差动抹灰机研究［J］. 施工技术， 2014（9）： 95-98. doi：10.7672/sgjs2014090095
FENG A H， FAN C Q. Research on differential wiping aircraft for interior walls［J］. Construction Technology， 2014（9）： 95-98.
doi: 10.7672/sgjs2014090095
|
|
|
| [5] |
刘维忠，谢守勇，王靖.智能墙体抹灰机研究［J］. 重庆建筑， 2012， 11（4）： 47-48. doi：10.3969/j.issn.1671-9107.2012.04.047
LIU W Z， XIE S Y， WANG J. Research on intelligent wall coating aircraft ［J］. Chongqing Architecture， 2012， 11（4）： 47-48.
doi: 10.3969/j.issn.1671-9107.2012.04.047
|
|
|
| [6] |
杨振宇，巩传根，刘芝霞，等. 新型抹灰机的设计［J］. 建筑机械，2007，27（8）：84-85，89. doi：10.3969/j.issn.1001-554X.2007.08.026
YANG Z Y， GONG C G， LIU Z X， et al. Design of new erasing aircraft［J］. Construction Machinery， 2007， 27（8）： 84-85， 89.
doi: 10.3969/j.issn.1001-554X.2007.08.026
|
|
|
| [7] |
孟宪举，王凯，张莹，等. 抹灰机抹灰装置的设计与动力仿真分析［J］. 建筑技术，2015，46（）：85-87. doi：10.3969/j.issn.1000-4726.2015.z1.025
MENG X J， WANG K， ZHANG Y， et al. Design and dynamic simulation analysis of aircraft plastering device ［J］. Building Technology， 2015， 46（）： 85-87.
doi: 10.3969/j.issn.1000-4726.2015.z1.025
|
|
|
| [8] |
王莹，谢守勇，王靖. 一种新型抹灰机的设计和仿真［J］.西南师范大学学报（自然科学版），2012，37（11）：112-115. doi：10.3969/j.issn.1000-5471.2012.11.022
WANG Y， XIE S Y， WANG J. Design and simulation of a new type of erasing aircraft ［J］. Journal of Southwest Normal University （Natural Science Edition）， 2012， 37（11）： 112-115.
doi: 10.3969/j.issn.1000-5471.2012.11.022
|
|
|
| [9] |
WANG Y， XIE L X， WANG H， et al. Intelligent spraying robot for building walls with mobility and perception ［J］. Automation in Construction， 2022， 139（6）： 1-12.
|
|
|
| [10] |
孔令盼，周敏，付婷，等.自动抹墙机异形喷嘴流场分析与结构优化［J］. 现代制造工程，2018（3）：149-153， 35. doi：10.16731/j.cnki.1671-3133.2018.03.027
KONG L P， ZHOU M， FU T， et al. Flow field analysis and structure optimization of irregular nozzle of automatic wall plater ［J］. Modern Manufacturing Engineering， 2018（3）： 149-153， 35.
doi: 10.16731/j.cnki.1671-3133.2018.03.027
|
|
|
| [11] |
廖红玉，邓梦洋，周敏，等. 基于钢丝绳传动的自动抹灰机的轻量化设计［J］.工程设计学报，2022， 29（2）： 196-201. doi：10.3785/j.issn.1006-754X.2022.00.018
LIAO H Y， DENG M Y， ZHOU M， et al. Lightweight design of automatic spreader aircraft based on wire rope drive ［J］. Chinese Journal of Engineering Design， 2022， 29（2）： 196-201.
doi: 10.3785/j.issn.1006-754X.2022.00.018
|
|
|
| [12] |
赵世田，付莹莹，卢倩，等.基于Creo和ADAMS的弧面分度凸轮机构建模与运动仿真研究［J］. 机械设计与制造， 2020（4）： 111-114. doi：10.3969/j.issn.1001-3997.2020.04.027
ZHAO S T， FU Y Y， LU Q， et al. Modeling and motion simulation of globoidal indexing CAM mechanism based on Creo and ADAMS ［J］. Machinery Design & Manufacture， 2020（4）： 111-114.
doi: 10.3969/j.issn.1001-3997.2020.04.027
|
|
|
| [13] |
黄慧娟，欧阳凯，胡鹏浩，等.基于ADAMS的3-PUU并联机构坐标测量机的轨迹规划及仿真［J］. 制造业自动化，2019， 41（10）： 26-29， 38. doi：10.3969/j.issn.1009-0134.2019.10.006
HUANG H J， OUYANG K， HU P H， et al. Trajectory planning and simulation of 3-PUU parallel mechanism coordinate measuring machine based on ADAMS ［J］. Manufacturing Automation， 2019， 41（10）： 26-29， 38.
doi: 10.3969/j.issn.1009-0134.2019.10.006
|
|
|
| [14] |
徐诗洋，吴炳晖，纪冬梅，等.电力隧道自动巡检机器人设计与运动仿真［J］. 工程设计学报， 2023， 30（1）： 32-38. doi：10.3785/j.issn.1006-754X.2023.00.009
XU S Y， WU B H， JI D M， et al. Design and motion simulation of automatic inspection robot for power tunnel ［J］. Chinese Journal of Engineering Design， 2023， 30（1）： 32-38.
doi: 10.3785/j.issn.1006-754X.2023.00.009
|
|
|
| [15] |
王立新，万卓，李晶，等.基于ADAMS的混匀仪振动系统优化分析［J］. 机械设计与制造， 2023， 389（7）： 187-191. doi：10.3969/j.issn.1001-3997.2023.07.038
WANG L X， WAN Z， LI J， et al. Optimization analysis of vibration system of mixer based on ADAM ［J］. Mechanical Design and Manufacturing， 2023， 389（7）： 187-191.
doi: 10.3969/j.issn.1001-3997.2023.07.038
|
|
|
| [16] |
何富君，李浩，张瑞杰，等. 储罐爬壁机器人的喷漆机构设计及ADAMS仿真［J］. 制造业自动化， 2013（21）： 107-110. doi：10.3969/j.issn.1009-0134.2013.21.031
HE F J， LI H， ZHANG R J， et al. Spray paintingmechanism design and ADAMS simulate-on of tank wall climbing robot ［J］. Manufacturing Automation， 2013（21）： 107-110.
doi: 10.3969/j.issn.1009-0134.2013.21.031
|
|
|
| [17] |
徐静，张志强，马凤仪.基于纸箱包装生产线的纸箱预封装置设计［J］. 包装与食品机械， 2022， 40（4）： 86-90. doi：10.3969/j.issn.1005-1295.2022.04.015
XU J， ZHANG Z Q， MA F Y. Design of carton pre-sealing device based on carton packaging production line ［J］. Packaging and Food Machinery， 2022， 40（4）： 86-90.
doi: 10.3969/j.issn.1005-1295.2022.04.015
|
|
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
| |
Shared |
|
|
|
|
| |
Discussed |
|
|
|
|
