Optimization design of auxiliary tail rope pulling device for winch mill based on response surface methodology

doi:10.3785/j.issn.1006-754X.2024.03.187

Chinese Journal of Engineering Design

2024, Vol. 31

Issue (2): 178-187 DOI: 10.3785/j.issn.1006-754X.2024.03.187

Mechanical Optimization Design

Optimization design of auxiliary tail rope pulling device for winch mill based on response surface methodology

Jinyun CAI^1,²(

),Zhong LIU^1,^2,³(

),Gang WANG⁴,Qingbin ZHAO⁵,Ning AN⁵,Xuwei DU⁶,Dongliang LI⁶,Yuanzhou LI¹

^1.School of Mechanical and Electrical Engineering, Guilin University of Electronic Technology, Guilin 541004, China
^2.Guangxi Key Laboratory of Special Engineering Equipment and Control, Guilin, 541004, China
^3.School of Mechanical Engineering, Guilin University of Aerospace Technology, Guilin 541004, China
^4.Tibet Electric Power Co. , Ltd. , State Grid Corporation of China, Lhasa 850000, China
^5.Sichuan Electric Power Design and Consulting Co. , Ltd. , Power Construction Corporation of China, Chengdu 610000, China
^6.Qinghai Power Transmission and Transformation Engineering Co. , Ltd. , Xining 810000, China

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Abstract

Aiming at the lightweight problem of auxiliary tail rope pulling device for winch mill, an optimization design method based on response surface methodology is proposed in combination with the stiffness and strength requirements of the device. Through the parametric modeling and statics analysis of the auxiliary tail rope pulling device for winch mill, the key structural dimensions of the auxiliary tail rope pulling device were taken as the design parameters, the minimum overall mass was taken as the objective function, and the maximum equivalent stress and maximum deformation were taken as the constraint conditions. The response surface model was established by the central composite design method, and the fitting degree of the response surface and the sensitivity of the design parameters were analyzed. Based on the response surface model, the optimal solution set was iteratively sought, and the optimal design parameters of the auxiliary tail rope pulling device were obtained. After optimized design, the mass of the auxiliary tail rope pulling device was reduced by 29%, and the engineering verification showed that the auxiliary tail rope pulling device was light, efficient and reliable, and had achieved the expected application effect, which verified the feasibility and effectiveness of the proposed optimization design method. The research results can provide theoretical support and technical guidance for structural optimization design and practical application of the same type of engineering equipment.

Key words： winch mill auxiliary tail rope pulling device finite element analysis response surface methodology optimization design

Received: 05 July 2023 Published: 26 April 2024

CLC:

TH 122

Corresponding Authors: Zhong LIU E-mail: 1789991528@qq.com;Liuzhong678@163.com

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	Jinyun CAI
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	Ning AN
	Xuwei DU
	Dongliang LI
	Yuanzhou LI

Cite this article:

Jinyun CAI,Zhong LIU,Gang WANG,Qingbin ZHAO,Ning AN,Xuwei DU,Dongliang LI,Yuanzhou LI. Optimization design of auxiliary tail rope pulling device for winch mill based on response surface methodology. Chinese Journal of Engineering Design, 2024, 31(2): 178-187.

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https://www.zjujournals.com/gcsjxb/10.3785/j.issn.1006-754X.2024.03.187 OR https://www.zjujournals.com/gcsjxb/Y2024/V31/I2/178

基于响应面法的绞磨机辅助拉尾绳装置优化设计

针对绞磨机辅助拉尾绳装置的轻量化问题，结合装置的刚度和强度要求，提出了一种基于响应面法的优化设计方法。通过对绞磨机辅助拉尾绳装置进行参数化建模和静力学分析，将辅助拉尾绳装置的关键结构尺寸作为设计参数，以整体质量最小为目标函数、最大等效应力和最大变形量为约束条件，采用中心复合设计法建立响应面模型，并对响应面的拟合程度和设计参数的灵敏度进行分析。基于响应面模型迭代寻求最优解集，以获得辅助拉尾绳装置的最优设计参数。经优化设计后，辅助拉尾绳装置的质量减小了29%，且工程验证表明，辅助拉尾绳装置整体轻便高效且工作可靠，达到了预期的应用效果，由此验证了所提出的优化设计方法的可行性和有效性。研究结果可为同类型工程装备的结构优化设计与实际应用提供理论支撑和技术指导。

关键词： 绞磨机, 辅助拉尾绳装置, 有限元分析, 响应面法, 优化设计

Fig.1 Structure schematic of novel winch mill

Fig.2 Structure schematic of auxiliary tail rope pulling device

Fig.3 Force schematic of auxiliary tail rope pulling device

Fig.4 Structure simplification schematic of auxiliary tail rope pulling device

Fig.5 Finite element model of auxiliary tail rope pulling device

Table 1 Mechanical property parameters of Q355 steel

Fig.6 Working load setting for auxiliary tail rope pulling device

Fig.7 Deformation cloud map of auxiliary tail rope pulling device

Fig.8 Equivalent stress cloud map of auxiliary tail rope pulling device

Fig.9 Second-order polynomial response surface model

Fig.10 Structure optimization process of auxiliary tail rope pulling device based on response surface methodology

Table 2 Range of design parameters of auxiliary tail rope pulling device

Fig.11 Force sketch of upper shaft

Table 3 Eexperimental design schemes and results of structure optimization of auxiliary tail rope pulling device based on CCD method

Table 4 Evaluation results of fitting degree of each response surface model for auxiliary tail rope pulling device

Fig.12 Regression fitting results of each response surface model for auxiliary tail rope pulling device

Fig.13 Sensitivity analysis results of each design parameters of auxiliary tail rope pulling device

Fig.14 Influence of H₁, T₁ on mass of auxiliary tail rope pulling device

Fig.15 Influence of H₁, D₁ on the maximum deformation of auxiliary tail rope pulling device

Fig.16 Influence of D₁, D₂ on the maximum equivalent stress of auxiliary tail rope pulling device

Table 5 Structure optimization results of auxiliary tail rope pulling device

Fig.17 Winch mill before improvement

Fig. 18 Improved winch mill with auxiliary tail rope pulling device

Fig. 19 Site of new winch mill performing tower lifting operation


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