Please wait a minute...
J4  2011, Vol. 45 Issue (11): 1927-1933    DOI: 10.3785/j.issn.1008-973X.2011.11.007
    
Investigation on the transmission characteristics of hydroviscous drive
HUANG Jia-hai,WEI Jian-hua, QIU Min-xiu
State Key Laboratory of Fluid Power Transmission and Control, Zhejiang University, Hangzhou 310027, China
Download:   PDF(0KB) HTML
Export: BibTeX | EndNote (RIS)      

Abstract  

The flow between a pair of frictional plates in hydroviscous drive experiment rig was investigated. A simplified mathematic model for the steady and laminar flow was established for the flow in the gap of frictional pairs, and it was solved analytically and numerically respectively under the assumption of constant viscosity. The numerical results show that 1) inertia force causes the distribution of tangential velocity to be nonlinear, and the velocity value is smaller than that with neglecting the inertia force; 2) torque loss exists during the course of torque transmission, which is associated with the clearance, input and output rotational speed, and other factors. Furthermore, it is proportional to the 3rd power of the clearance; 3) there is an optimum output rotational speed interval for any clearance, owing to torque loss and rotational speed differences, and in the interval, the transmission efficiency is higher. On the basis of theoretical analysis, the torque transferring characteristics of hydroviscous drive was tested on the test bench. It is found that the changing trend of experiments results is basically in accordance with the trend of numerical curves.



Published: 08 December 2011
CLC:  TH 137  
Cite this article:

HUANG Jia-hai,WEI Jian-hua, QIU Min-xiu. Investigation on the transmission characteristics of hydroviscous drive. J4, 2011, 45(11): 1927-1933.

URL:

https://www.zjujournals.com/eng/10.3785/j.issn.1008-973X.2011.11.007     OR     https://www.zjujournals.com/eng/Y2011/V45/I11/1927


液黏调速离合器传动特性分析

针对液黏调速离合器实验装置中一对摩擦副间隙内流体流动开展研究,建立定常、层流条件下的简化数学模型,在假设流体黏度为常数的基础上,分别获得流场的近似解析解和数值解.数值研究结果表明:1)惯性力使得摩擦副间隙内流体切向线速度呈非线性分布,且小于忽略惯性力条件下的速度值;2)液黏调速离合器传动过程中,转矩损耗始终存在,该值与摩擦副间隙大小及输入、输出转速等因素相关,且与摩擦副间隙值呈三次方比例关系;3)由于转矩损耗及转速差的存在,使得任一摩擦副间隙值都对应一个最佳输出转速工作区间,在此区间内,传动效率较高.在理论分析研究的基础上,进行转矩传递特性的实验测试,发现实验结果与理论计算结果在曲线变化趋势上基本一致.

[1] APHALE C R, SCHULTZ W W, CECCIO S L. The influence of grooves on the fully wetted and aerated flow between open clutch plates [J]. ASME Journal of Tribology, 2010, 132(1): 1-7.
[2] YUAN Y Q, ATTIBELE P, DONG Y. CFD simulation of the flows within disengaged wet clutches of an automatic transmission [J]. SAE Transactions, 2003, 112(3): 1760-1768.
[3] YUAN Y Q, LIU EYSION A, Hill J, et al. An improved hydrodynamic model for open wet transmission clutches [J]. ASME Journal of Fluids Engineering, 2007, 129(3): 333-337.
[4] DAVIS C L, SADEGHI F, KROUSGRILL C M. A simplified approach to modeling thermal effects in wet clutch engagement: Analytical and experimental comparison [J]. ASME Journal of Tribology, 2000, 122(1): 110-118.
[5] HUANG J H, QIU M X, LIAO L L, et al. Numerical Simulation of flow field between frictional pairs in hydroviscous drive surface [J]. Chinese Journal of Mechanical Engineering, 2008, 21(3): 72-75.
[6] HUANG X G, WEI C G. Stability of oil film and output speed of hydroviscous drive affected by the pressure of control oil [J].Journal of Beijing Institute of Technology, 2001, 10(3): 266-271.
[7] 孟庆睿,侯友夫.液体黏性调速起动瞬态过程数值模拟研究[J]. 摩擦学学报,2009, 29(5): 418-424.
MENG Qingrui, HOU Youfu. Numerical simulation on transient behavior of hydroviscous drive speed regulating start [J]. Tribology, 29(5):418-424.
[8] 洪跃,刘谨,王云根.液体调速离合器中摩擦副热效应分析[J]. 中国工程科学,2003, 5(9):55-60.
HONG Yue, Liu Jin, WANG Yungen. Thermal effect analysis of frictional disk in speeding clutch [J]. Science Engineering, 2003, 5(9):55-60.
[9] 陈宁.液体黏性传动(HVD)技术的研究[D]. 杭州:浙江大学,2003.
CHEN Ning. Theoretical and application researches on hydroviscous drive[D]. HangZhou:Zhejiang University, 2005.
[10] 邵威.液体黏性传动摩擦副的研究[D]. 杭州:浙江大学,2005.
SHAO Wei. The research of the friction coupling on hydroviscous drive [D]. HangZhou: Zhejiang University, 2005.
[11] 魏宸官,赵家象. 液体黏性传动技术[M].北京:国防工业出版社,1996: 51-82.
[12] PATANKAR S V. Numerical heat transfer and fluid flow [M]. Washington, D C: Hemisphere Publishing Corporation, 1980: 41-137.

[1] DING Chuan, DING Fan, ZHOU Xing, MAN Zai-peng, YANG Can-jun. Design and comparative experimental study of novel pressure-resistant oil-immersed proportional actuator[J]. J4, 2014, 48(3): 451-455.
[2] SONG Yue-chao, XU Bing, YANG Hua-yong, ZHANG Jun-hui. Modified practical approximate method for testing source flow of piston pump[J]. J4, 2014, 48(2): 200-205.
[3] MAN Zai-peng,DING Fan,DING Chuan,LIU Shuo,HUANG Ting-feng. Development and research overview on impulse test of hydraulic hose[J]. J4, 2014, 48(1): 21-28.
[4] SHI Hu, YANG Hua-yong, GONG Guo-fang, HOU Dian-qing. Definition and evaluation method for compliance of thrust hydraulic system for shield tunneling machine[J]. J4, 2013, 47(8): 1444-1449.
[5] HOU Dian-qing, GONG Guo-fang, SHI Hu, WANG Lin-tao. Design of new propulsion system of shield tunneling machine based on compliance characteristics [J]. J4, 2013, 47(7): 1287-1292.
[6] SHI Hu, YANG Hua-yong, GONG Guo-fang, WANG Lin-tao. Key technologies of shield tunneling machine and present status and prospect of test rigs for tunneling simulation [J]. J4, 2013, 47(5): 741-749.
[7] WEI Jian-hua, GUO Kai, XIONG Yi. Synchronized motion control for multi-axis electro-hydraulic system of large equipment[J]. J4, 2013, 47(5): 755-760.
[8] HOU Dian-qing, GONG Guo-fang, SHI Hu, WANG Lin-tao. Compliance characteristics of propulsion system of
shield tunneling machine under sudden load
[J]. J4, 2013, 47(3): 522-527.
[9] ZHU Xu, WEI Jian-hua, FANG Jin-hui. Dynamic characteristics of pilot-operated electro-hydraulic
flow distribution system
[J]. J4, 2013, 47(2): 193-200.
[10] ZHANG Yan-ting, QU Ying-feng, LIU Zhen-dong, MA Jiang-tao. Design of swing device for crown-block heave compensation system[J]. J4, 2012, 46(12): 2268-2273.
[11] DU Heng, WEI Jian-hua, FENG Rui-lin. Modeling, simulation and experimental research
on pressure tracking valve
[J]. J4, 2012, 46(6): 1034-1040.
[12] FANG Jin-hui, WEI Jian-hua, KONG Xiao-wu. Synchronous control strategy for paralleled servo valves[J]. J4, 2012, 46(6): 1054-1059.
[13] MAN Jun , DING Fan , LI Qi-peng , DA Jing , SHAO Sen-yin. Study of high-pressure high-speed on-off solenoid using
permanent magnet shield
[J]. J4, 2012, 46(2): 309-314.
[14] GUAN Cheng, XU Xiao, LIN Xiao, WANG Shou-hong. Recovering system of swing braking energy in hydraulic excavator[J]. J4, 2012, 46(1): 142-149.
[15] HUANG Jia-hai,QIU Min-xiu,FANG Wen-min. Heat transfer in the gap of friction pairs in hydroviscous drive[J]. J4, 2011, 45(11): 1934-1940.