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Journal of ZheJiang University (Engineering Science)  2022, Vol. 56 Issue (11): 2135-2144    DOI: 10.3785/j.issn.1008-973X.2022.11.004
    
Lot streaming hybrid assembly flow shop scheduling on migratory bird algorithm
Jian-sha LU(),Jing-hao JIN,Wen-bin ZHAO*(),Qing-feng CHEN,Wei-guang JIANG
College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China
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Abstract  

An effective migratory bird optimization algorithm was proposed to aim at the optimized problem of productive planning of assemble workshop under the limitation of the number of molds, and the variable batch division strategy with unequal quantity was considered. The lot streaming hybrid assembly flow shop scheduling problem was studied. In the algorithm, a two-stage coding mechanism of batch partitioning and ordering was designed according to the assembly constraints on various products of each production stage. The multiple neighborhood structures were designed according to the coding characteristics, including a neighborhood structure that simultaneously optimized the batch division and ordering. An adaptive adjustment strategy of neighborhood structure was proposed to improve the search performance of domain structure. The competition mechanism was designed to improve the efficiency of algorithm optimization. The simulation results of different scale examples showed that the unequal variable batch strategy was more effective than the equal batch strategy by 5%~6%. The unequal strategy provided a reasonable production plan for the workshop. The effectiveness and robustness of the effective migratory bird optimization algorithm compared with other algorithms were verified.



Key wordslot streaming      hybrid assembly flow shop      multi-mold constraint      migratory bird optimization algorithm      domain adaptive adjustment     
Received: 14 December 2021      Published: 02 December 2022
CLC:  TH 166  
Fund:  浙江省重点研发计划项目(2018C0100);浙江省自然科学基金资助项目(LY19G020010)
Corresponding Authors: Wen-bin ZHAO     E-mail: ljs@zjut.edu.cn;wenbin86@zjut.edu.cn
Cite this article:

Jian-sha LU,Jing-hao JIN,Wen-bin ZHAO,Qing-feng CHEN,Wei-guang JIANG. Lot streaming hybrid assembly flow shop scheduling on migratory bird algorithm. Journal of ZheJiang University (Engineering Science), 2022, 56(11): 2135-2144.

URL:

https://www.zjujournals.com/eng/10.3785/j.issn.1008-973X.2022.11.004     OR     https://www.zjujournals.com/eng/Y2022/V56/I11/2135


基于候鸟算法的批量流混合装配流水车间调度

针对模具数量限制下装配车间生产计划的优化问题,在考虑不等量可变的批量划分策略情况下,研究批量流混合装配流水车间调度问题,并提出一种有效候鸟优化算法. 在算法中,针对多种产品各生产阶段装配约束设计批量划分与排列顺序的2段编码机制;根据编码特征设计多种邻域结构,包含一种同时优化批量划分与排列顺序的邻域结构,并提出邻域结构自适应调节策略来提升领域结构搜索性能;设计竞争机制来提升算法优化效率. 开展不同规模算例的仿真实验,结果验证不等量可变分批策略更有效,优于等量策略5%~6%. 与其他多种算法进行比较,不等量策略可为车间提供更合理的生产计划,验证有效候鸟优化算法的有效性和鲁棒性.


关键词: 批量流,  混合装配流水车间,  多模具约束,  候鸟优化算法,  领域自适应调节 
Fig.1 Simplified product process diagram of household appliances
Fig.2 Simplified model diagram of assembly workshop
Fig.3 Product three-stage process diagram
Fig.4 Batch division code generation
Fig.5 Initial arrangement code generation
Fig.6 Domain structure transformation of two-segment coding
Fig.7 Flow chart of EMBO algorithm
Fig.8 Process drawing of various products
水平值 参数
Nf ng C0
1 25 3 10
2 51 5 20
3 81 8 30
4 101 10 50
Tab.1 Parameter level table of EMBO algorithm
实验序号 参数 ARV
Nf ng C0
1 25 3 10 11 809
2 25 5 20 11 084
3 25 8 30 11 644
4 25 10 50 11 312
5 51 3 20 10 723
6 51 5 10 10 735
7 51 8 50 10 719
8 51 10 30 10 738
9 81 3 30 11 212
10 81 5 50 11 081
11 81 8 10 11 115
12 81 10 20 10 964
13 101 3 50 11 624
14 101 5 30 10 807
15 101 8 20 11 285
16 101 10 10 11 534
Level1 11 462 11 342 11 298
Level2 10 729 10 927 11 014
Level3 11 093 11 191 11 100
Level4 11 313 11 137 11 184
Delta 734 415 284
排秩 1 2 3
Tab.2 Results of orthogonal experiments
Fig.9 Influence of parameters on performance of EMBO algorithm
算例 CPLEX EMBO PRD
1 6 600 6 600 0.0
2 8 100 8 160 7.3
Tab.3 Comparison between EMBO algorithm and CPLEX solution ‰
Fig.10 Results of two studies under different batch strategies
算例 EMBO IGA IPSO IMBO
序号 P K Avg Std. RSD Avg Std RSD Avg Std RSD Avg Std RSD
1 3 55 8 261 116 1.40% 9 108 251 2.76% 9 497 328 3.45% 8 666 235 2.71%
2 60 8 131 123 1.51% 8 864 263 2.97% 9 270 262 2.83% 8 455 238 2.81%
3 65 8 059 139 1.72% 8 776 321 3.66% 9 207 229 2.49% 8 318 204 2.45%
4 5 67 10 772 133 1.23% 12 003 331 2.76% 12 772 322 2.52% 10 840 230 2.12%
5 72 10 624 127 1.20% 11 914 357 3.00% 12 454 255 2.05% 10 741 243 2.26%
6 81 10 570 119 1.13% 11 493 364 3.17% 12 389 188 1.52% 10 632 213 2.00%
7 7 73 15 186 122 0.80% 16 359 577 3.53% 18 022 370 2.05% 15 373 140 0.91%
8 80 15 032 169 1.12% 16 074 416 2.59% 17 676 196 1.11% 15 186 229 1.51%
9 91 14 653 200 1.36% 15 626 308 1.97% 17 520 259 1.48% 14 744 228 1.55%
10 9 78 18 396 159 0.86% 20 288 357 1.76% 21 855 350 1.60% 19 240 142 0.74%
11 86 18 206 184 1.01% 20 072 371 1.85% 21 543 374 1.74% 18 821 211 1.12%
12 100 18 119 223 1.23% 19 921 362 1.82% 21 531 272 1.26% 18 506 240 1.30%
Tab.4 Statistical results of four algorithms
算例 EMBO-IMBO
置信上限 置信下限
1 ?555 ?256
2 ?450 ?197
3 ?387 ?132
4 ?217 81
5 ?252 19
6 ?198 74
7 ?309 ?67
8 ?300 ?7
9 ?213 31
10 ?917 ?771
11 ?762 ?468
12 ?578 ?197
Tab.5 Comparison of the optimal solution of EMBO and IMBO algorithms with confidence of 0.95
Fig.11 Convergence effect diagram of four algorithms
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