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Substance-field analysis and its evolution form—TOP function analysis
ZHANG Li-Juan, ZHU Ai-Bin, CHEN Wei, XIE You-Bai
Chinese Journal of Engineering Design, 2009, 16(3): 161-165.
As an important analysis tool in TRIZ, substance-field analysis plays a significant role in the process of problem-solving using TRIZ, but since its substance-field model can't describe the function of the system well, the TOP function model which evolves from the substance-field analysis was regarded as the foundation of TOP function analysis, and the ideal way was proposed as its solution. Substance-field analysis and TOP function analysis are utilized respectively to solve the problems in research on the centrifugal gas compressor bearing, and superiority of TOP function analysis is displayed and it may play a significant role in TRIZ analysis.
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Study and simulation on human body vibration characteristics of human-vehicle system in dynamic environment
ZHANG E, LIU Ming-Li, SHAO Xiao-Chun, DAN Jun-Yong, WANG Dong-Sheng
Chinese Journal of Engineering Design, 2009, 16(3): 166-171.
Aiming at the analysis requirements of human-machine interface of mechanical system in dynamic environment, by adopting the method of combining human-body dynamic model and human-body vibration experiment, research on human-body vibration characteristics of human-machine system in dynamic environments was carried out and simulated. According to multi-body dynamics, a vertical vibration model with 5-DOF for a seated body was established. The curve of transfer function (the curve of frequency response function) was obtained by human body vibration experiment. Adopting system identifying method, the dynamic parameters of human body (equivalent quality, equivalent stiffness and equivalent damping) were obtained. On such basis, with the simulation analysis on human body vibration model by MATLAB/Bode, the vibration character of human segments (frequency response) was concluded. Furthermore, with human body vibration simulation by ADAMS/Vibration software system, it was verified that the results of human body vibration character of 5-DOF human model are effective. The research results are valuable to analyze human dynamic response of human-vehicle system. And they can also provide a significant reference for human-machine interface design in mechanical system and a guidance to evaluate comfort of human body dynamic response of human-machine.
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Optimization of air suspension parameters based on multi-body dynamic
JIANG Sheng, QING Qi-Xiang, LONG Lv-Bo
Chinese Journal of Engineering Design, 2009, 16(3): 182-186.
In order to improve the ride comfort of the vehicle independently developed by Hunan University, by comprehensively considering the influence of damping coefficients, suspension stiffness and unsprung mass on ride comfort, by adopting ADAMS/View, the simulation analysis model of air suspension and the whole vehicle was established. Then the irregularity sample of road spectrum needed in simulation analysis was constructed and the sensitivity analysis on the parameters which influence the vehicle safety, ride quality and ride comfort was carried out, on the basis of which, optimization on air suspension parameters was conducted. By comparing the result of vehicle road experiment with that of simulation, reliability and feasibility of simulation is validated.
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Design of large cross-section block horns with slots for ultrasonic plastic welding
LIANG Zhao-Feng, ZHOU Guang-Ping, MO Xi-Ping, LI Zheng-Zhong
Chinese Journal of Engineering Design, 2009, 16(3): 200-204.
A new design method for large cross-section ultrasonic plastic welding block horns with slots was presented and experimental validation on it was carried out. Firstly, the block horns are reasonably divided into some units, and then these units were compared with half wavelength block resonator with constant cross-section. By adopting the concept of equivalent mechanical impedance, the frequency equation of the mentioned horn element unit was obtained and meanwhile the influence of coupled vibration was taken into account. Finally, by utilizing this equation, the influence of the number of slots, their width and length on vibrating characteristics of horn were analyzed. In light of this design method, several groups of the target block horns are manufactured and the results indicate that the resonant frequency well agrees with the theoretic one.
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Effects of substrate preheating temperature on microstructures of parts formed by laser metal deposition shaping
SU Rong-Hua, LONG Ri-Sheng, LIU Wei-Jun, XING Fei
Chinese Journal of Engineering Design, 2009, 16(3): 210-216.
Substrate preheating could significantly decrease the thermal stress during LMDS processing, and thereby inhibiting the generation of cracks. However, the level of substrate preheating temperature had an important impact on the microstructures of the forming parts, and it was of great importance for the choice of substrate preheating temperature to understand the effects of substrate preheating temperature on microstructures. Through the LMDS system and substrate preheating system constructed and developed successfully by Shenyang Institute of Automation, Chinese Academy of Sciences, LMDS experiments without substrate preheating or under the preheating temperature of 200, 300, 400, 500, 600 ℃ were carried out with Ni60A separately. By using scanning electron microscopy and energy scattering spectrometer, deep research on microstructures of the shaped parts were carried out. The regularities of the effects of different substrate preheating temperature on the microstructures of those parts formed by LMDS are obtained, and they can provide the important references for optimization and choice of substrate preheating temperature.
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15 articles
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