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Chinese Journal of Engineering Design  2009, Vol. 16 Issue (3): 191-195    DOI:
    
Design and simulative analysis of energy absorption device based on sandwich structure with aluminum foam core
 TANG  Jin-Yuan, PENG  Fang-Jin
Key Laboratory of Modern Complex Equipment Design and Extreme Manufacturing (Central South University),
Ministry of Education, School of Mechanical and Electrical Engineering, Central South University,
Changsha 410083, China
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Abstract   Sandwich structure with aluminum foam core was applied in large-shock-energy absorption device and its design method and steps were presented. A new protecting device of free-sliding in skew mine which could absorb 2.232 MJ energy was developed. Crashing simulation analysis on this device by LS/DYNA found that aluminum foam was steamed roller layer by layer and had good performance in absorbing energy. During the shock process, instant energyabsorption velocity would increase with the aggravation of aluminum foam core deformation and the enhancement of structure strength, and the conglutination of sandwich structure was broken.

Key wordsfree-sliding in skew mine      aluminum foam      energy-absorption device      LS/DYNA     
Published: 28 June 2009
Cite this article:

TANG Jin-Yuan, PENG Fang-Jin. Design and simulative analysis of energy absorption device based on sandwich structure with aluminum foam core. Chinese Journal of Engineering Design, 2009, 16(3): 191-195.

URL:

https://www.zjujournals.com/gcsjxb/     OR     https://www.zjujournals.com/gcsjxb/Y2009/V16/I3/191


基于泡沫铝“三明治”结构的吸能装置设计与吸能仿真分析

研究泡沫铝“三明治”结构应用于大冲击能量吸能装置的设计,给出了泡沫铝材料用于吸能装置的设计方法与步骤,设计出可吸收2.232 MJ能量的新型斜井跑车防护装置.利用LS/DYNA进行该装置的碰撞仿真分析,发现泡沫铝在高速冲击中逐层压溃,具有很好的缓冲吸能效果;在冲击过程中,瞬时吸能速率随着泡沫铝变形的加剧和结构强度的提高而增大,冲击中泡沫铝“三明治”结构出现粘结失效.

关键词: 斜井跑车,  泡沫铝,  吸能装置,  LS/DYNA 
[1] GAO Meng, XU Peng. Energy absorption characteristics study of aluminum foam-filled aluminum-tubes under high g value impact[J]. Chinese Journal of Engineering Design, 2015, 22(5): 469-475.