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Reconfigurable pneumatic press machine based on force amplifier toggle and cylinder with rod-less piston
WANG Jin-E, DOU Yun-Xia, ZHONG Kang-Min
Chinese Journal of Engineering Design, 2009, 16(4): 242-246.
The machines driven by pneumatic are widely used in manufacturing industry, especially in press machines, because of their high efficiency, low cost and no pollution to environment. However, pneumatic press machines generally only work in lower pressure due to the leak of air. It is this critical disadvantage that makes their application limited. Therefore, the primary problem confronting designers is how to increase output force and output performance of pneumatic press machine. The creative design idea presented enables designer to follow some thinking procedure and reconstruct pneumatic press machines with different structure and different function by merely changing connection forms, amount and configuration between cylinder with rodless piston and force amplifier toggle to satisfy the requirements of configurable layout of press machines, mult-positioned, large output force and varying output force in producing process. Some innovative design illustrations are presented as well as their simplified calculating formula and performance analysis.
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Research on reliability-based dynamic fatigue of locomotive wheels
WANG Xin-Gang, ZHANG Yi-Min, WANG Bao-Yan
Chinese Journal of Engineering Design, 2009, 16(4): 247-251.
With the increase of train speed, the requirement of fatigue reliability of components of trains is higher and higher. Based on fatigue life prediction theory, fatigue life curve of dangerous points of wheels under force of a certain locomotive was established. By taking the data from measurement and finite element analysis as basic parameters, fatigue life prediction of wheels under constant amplitude loading and random load spectrum was carried out by adopting linear cumulative damage rule and Monte-Carlo simulation, and the relationship curve between reliability and distance under different road conditions was obtained, which provides theoretical basis for security maintenance of trains. Moreover, it is of great practical significance for secure operation of trains.
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Study on correlation algorithm of failure mode rates in testability modeling
WANG Cheng-Gang, WANG Xue-Wei, YANG Zhi-Yong, ZENG Ru-Wei
Chinese Journal of Engineering Design, 2009, 16(4): 252-255.
To adapt to testability analysis and evaluation of complex equipment in its whole life cycle, hierarchical model is usually adopted in testability model. Aiming at the conflict of failure mode probability and signal (functional) probability, two probability updating algorithms are put forward. Then, the updating process of failure mode probability for testability model of an equipment module is illustrated, which proves that our method is effective and it can increase the accuracy of testability analysis and evaluation, and meanwhile provides more reliable reference for model modification and fault diagnosis strategy generation.
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Finite element simulation of fatigue crack growth of MSD with multiple collinear holes on finite plate
ZHAO Jin-Fang, XIE Li-Yang, LIU Jian-Zhong, LI Bing
Chinese Journal of Engineering Design, 2009, 16(4): 256-260.
The basis steps of a 2D crack analysis finite element software FRANC2D/L in simulating fatigue crack growth was introduced and this software was utilized to simulate the process of fatigue crack growth of center holeedge cracks on finite plate. Comparing the simulation curves with the experimental data, the two results agree well, which proves the reliability of this method in simulating fatigue crack growth. By employing FRANC2D/L in simulating fatigue crack growth of MSD with multiple collinear holes on finite plate, the relationship curve between length of each hole-edge crack and fatigue growth life is obtained. The simulation result shows that, under the same circumstance, the fatigue growth life of center hole-edge crack on finite plate is much higher than the one of center hole-edge crack in MSD structure; the fatigue growth lives of each hole-edge crack in MSD structure are different because they have suffered different effects. In addition, the paper also presents the process of fatigue crack growth of multiple MSD cracks without and with main crack. The result shows that the coalescence behavior tends to happen in MSD cracks with main crack and then lends to destruction of the structure.
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Output displacement analysis of parallel four-bar mechanism with right-angle-notch flexure hinges
YE Guo, LI Wei, WANG Yu-Qiao, YANG Xue-Feng
Chinese Journal of Engineering Design, 2009, 16(4): 303-307.
Flexible hinges are widely used as one of the essential components to micro-motion robotics. To analyze the output displacement performance of compliant parallel four-bar mechanism (CPFBM), used as a precise transmission element, a mathematical model, which can be used to calculate the output displacement of CPFBM composed of right-angle-notch flexible hinges, was established by the approximate differential equation of the deflection curve based on the bending theory in strength of materials. A simple model of CPFBM was made and the theoretical value of the model was calculated by using the mathematic software MATLAB 7.0. Meanwhile, finite element analysis of the model was carried out by ANSYS 10.0. A sample piece was made by wire cutting for experimental purpose. The value of the sample piece obtained from the calculation of the mathematical model and from the finite element simulation met well, but the value from the experiment was obviously different from the theoretical value. Moreover, the sources of error were traced and existence of error was validated. In summary, the mathematical model proposed above has high value for reference to stroke displacement optimization design of CPFBM.
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Design of novel wideband microstrip patch antenna
ZENG Hui-Yong, WANG Guang-Ming, MA Lai-Xuan, GAO Xiang-Jun
Chinese Journal of Engineering Design, 2009, 16(4): 308-312.
Design of a novel wideband microstrip triangular patch antenna was proposed, in which the dualband operation was realized by loading a pair of narrow slots paralleled to the side edges of the equilateral triangular patch. Furthermore, by embedding a pair of narrow slots paralleled to the bottom edge, a tunable frequency ratio of the two frequencies was achieved by simulation and broadband operation of the triangular microstrip antenna near its fundamental resonant mode was realized. The proposed antenna was fabricated and measured, the results show that the proposed antenna achieved a bandwidth (VSWR<2) of 4.46 times and a size reduction of 9.3% compared to the conventional one. The measurement results are in great agreement with the simulation results, which demonstrates its validity.
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15 articles
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