| Optimization Design |
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| Optimization design and experimental study of gas control valve with low torque |
Guang'ao LIU1( ),Yinglong CHEN1( ),Changmin LUO2,Bo YAN1,Fei GAO1 |
1.College of Naval Architecture and Ocean Engineering, Dalian Maritime University, Dalian 116026, China 2.AECC Guizhou Honglin Aviation Power Control Technology Limited Company, Guiyang 551522, China |
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Abstract To address the high torque issue of gas control valves during opening and closing, a multi-factor analysis and structural optimization design study is conducted, and a low-torque optimization approach integrating topology optimization, response surface methodology, and non-dominated sorting genetic algorithm II (NSGA-II) is proposed. By establishing a theoretical opening/closing torque model of the control valve, it was clarified that mechanical friction torque was the dominant influencing factor, and the coupling effect of medium-induced force, spring preload, and Glyd ring compression ratio on torque and sealing performance was analyzed in detail. In the structural optimization process, the valve seat shape was reconstructed through topology optimization to reduce the effective medium-acting area and frictional resistance. Subsequently, a multi-objective optimization model with mechanical friction torque and leakage rate as objectives was constructed based on the response surface regression model, and the torque and sealing performance were simultaneously optimized by combining the NSGA-II. The experimental results showed that under a medium pressure of 5.2 MPa, the mechanical friction torque of the optimized control valve was reduced by 71.8%, validating the accuracy and feasibility of the proposed optimization approach. The research results provide a theoretical basis for high-performance design and localization of gas control valves.
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Received: 10 July 2025
Published: 01 March 2026
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Corresponding Authors:
Yinglong CHEN
E-mail: lga13723908272@163.com;chenyinglong@dlmu.edu.cn
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燃气调节阀低扭矩优化设计及试验研究
针对燃气调节阀启闭过程中的高扭矩问题,开展多因素分析与结构优化设计研究,提出了结合拓扑优化、响应面法与非支配排序遗传算法II的低扭矩优化方法。通过建立调节阀启闭扭矩理论模型,明确了机械摩擦扭矩为主要影响因素,并重点分析了介质作用力、弹簧预紧力和格莱圈压缩率对扭矩与密封性能的耦合效应。在结构优化中,通过拓扑优化对阀座形态进行了重构,以减小有效的介质作用面积,降低摩擦阻力;随后,基于响应面回归模型构建了以机械摩擦扭矩和泄漏量为目标的多目标优化模型,并结合非支配排序遗传算法II实现了扭矩与密封性能的协同优化。试验结果表明:在5.2 MPa介质压力下,优化后调节阀的机械摩擦扭矩降低了71.8%,验证了所提出优化方法的准确性与可行性。研究结果为燃气调节阀的高性能设计与国产化奠定了理论基础。
关键词:
燃气调节阀,
低扭矩,
拓扑优化,
响应面法,
非支配排序遗传算法II
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