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工程设计学报  2016, Vol. 23 Issue (5): 437-443,460    DOI: 10.3785/j.issn.1006-754X.2016.05.006
建模、分析、优化和决策     
自动猫道起升系统动力学模型与分析
王杰1,2, 钱利勤1,2, 陈新龙3, 孙巧雷1,2, 邓自强1,2, 冯定1,2
1. 长江大学 机械工程学院, 湖北 荆州 434023;
2. 湖北省油气钻完井工具工程技术研究中心, 湖北 荆州 434023;
3. 中国石油化工集团石油工程机械有限公司第四机械厂, 湖北 荆州 434000
Dynamics model and analysis of the lifting system of automatic catwalk
WANG Jie1,2, QIAN Li-qin1,2, CHEN Xin-long3, SUN Qiao-lei1,2, DENG Zi-qiang1,2, FENG Ding1,2
1. School of Mechanical Engineering, Yangtze University, Jingzhou 434023, China;
2. Oil and Gas Drilling and Well Completion Tools Research Center of Hubei Province, Jingzhou 434023, China;
3. SJ Petroleum Machinery Co., Sinopec Group, Jingzhou 434000, China
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摘要:

在对钢丝绳拉升式自动猫道进行现场试验时发现钢丝绳载荷波动明显,无法完成目标重量管柱的起升.为此,分析了钢丝绳拉升式自动猫道的结构与运动特性,并基于达朗贝尔原理建立了自动猫道的动力学模型,采用MATLAB软件进行数值求解并分析了基座上挡块与坡道底端的距离、移送臂与支撑臂的铰接位置、支撑臂长度对钢丝绳载荷的影响,分析得出将基座上挡块调整至坡道底端、合理降低支撑臂长度能有效降低起升过程所需钢丝绳拉力.依据分析结果调整自动猫道结构尺寸后进行现场试验,液压绞车的最大起升油压下降超过2 MPa,自动猫道机起升能力得到提高.该分析与实验结果可为钢丝绳拉升式自动猫道结构设计与优化提供指导.

关键词: 钢丝绳拉升式自动猫道达朗贝尔原理动力学模型结构优化    
Abstract:

When the field test of rope pulled automatic catwalk was carried out, the load fluctuation of rope was obvious, and it was difficult to complete the lifting of the target weight column. Therefore, the structure and motion characteristics of rope pulled automatic catwalk were analyzed, and dynamic model based on the D'Alemebert principle was established, MATLAB software was used to analyze the influence of the distance between the block on the base and the bottom of the ramp, the hinge position of the transfer arm and the support arm, and the length of the support arm on the load of rope. The analysis results showed that adjusting the position of block on the base to the bottom of the ramp, and reducing the length of support arm could reduce the required force of rope in the process of lifting. According to the analysis results, the structure size of automatic catwalk was adjusted to carry out the field test, the test result showed that the maximum lifting oil pressure of the hydraulic which was decreased by more than 2 MPa, the lifting capacity of automatic catwalk was improved. The analysis and experimental results can guide the design and optimization of rope pulled automatic catwalk.

Key words: rope pulled automatic catwalk    D'Alemebert's principle    dynamics model    structure optimization
收稿日期: 2016-05-07 出版日期: 2016-10-28
CLC:  TE242  
基金资助:

国家自然科学基金资助项目(51405032);石油天然气装备教育部重点实验室项目(OGE201403-06);长江大学青年人才基金资助项目(2015cqr15).

通讯作者: 冯定(1963-),男,安徽东至人,教授,博士生导师,从事油气装备及井下工具的设计、诊断及动态仿真,E-mail:fend0861@163.com.http://orcid.org//0000-0003-1550-7624     E-mail: fend0861@163.com
作者简介: 王杰(1991-),男,湖北荆州人,硕士生,从事流体机械设计及CAD技术的研究,E-mail:1105625343@qq.com.http://orcid.org//0000-0001-5641-0672
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引用本文:

王杰, 钱利勤, 陈新龙, 孙巧雷, 邓自强, 冯定. 自动猫道起升系统动力学模型与分析[J]. 工程设计学报, 2016, 23(5): 437-443,460.

WANG Jie, QIAN Li-qin, CHEN Xin-long, SUN Qiao-lei, DENG Zi-qiang, FENG Ding. Dynamics model and analysis of the lifting system of automatic catwalk. Chinese Journal of Engineering Design, 2016, 23(5): 437-443,460.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2016.05.006        https://www.zjujournals.com/gcsjxb/CN/Y2016/V23/I5/437

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