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Device defect detection based on intrinsic rotational symmetry |
Tao ZHOU1( ),Pengfei WANG2,Weijie GAO2,*( ) |
1. Zibo Power Supply Company, State Grid Shandong Electric Power Company, Zibo 255000, China 2. School of Computer Science and Technology, Shandong University, Qingdao 266237, China |
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Abstract A novel defect detection algorithm based on intrinsic rotational symmetry was proposed to address the issue of low accuracy in defect detection for deformable rotational industrial devices. The initial model, reconstructed using 3D scanning technology, was used as input. Through an optimization iteration process constrained by intrinsic rotational symmetry and fidelity, the initial model was gradually optimized to approximate an ideal, defect-free standard model. Finally, the defect detection results were obtained by comparing the standard and input models. During the optimization process, intrinsic rotational symmetry was employed to constrain the model, enabling compatibility with deformable rotational industrial devices. Fidelity constraints were introduced to prevent excessive deformation during optimization, allowing for reasonable correction of defective areas while avoiding masking of real features caused by over-smoothing or other non-physical deformations. Constraint terms were constructed by utilizing the coplanarity property of triangle normal vectors with the rotation axis and centroid projection direction vectors, and the solution was obtained using the L-BFGS optimizer. Compared with traditional methods based on extrinsic rotational properties, intrinsic rotational symmetry can handle locally deformable features and avoid false detections. Experiments demonstrated that the proposed algorithm achieved high accuracy in high-precision defect detection for rotational devices, especially for deformable rotational industrial devices.
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Received: 24 August 2024
Published: 25 August 2025
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Corresponding Authors:
Weijie GAO
E-mail: 279173916@qq.com;202120691@mail.sdu.edu.cn
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基于内蕴旋转对称性的器件瑕疵检测
针对可变形旋转体工业器件瑕疵检测精度低的问题,提出基于内蕴旋转对称性的新型瑕疵检测算法. 以三维扫描技术重建得到的初始模型作为输入,通过基于内蕴旋转对称性和保真度约束的优化迭代,逐步将初始模型优化至接近理想的无瑕疵标准模型,将标准模型与输入模型比对以获得瑕疵检测结果. 采用内蕴旋转对称性以约束模型,能够兼容对可变形旋转体器件的处理. 引入保真度约束以防止优化过程中模型的过度形变,能够对瑕疵部分进行合理修正,同时防止因平滑过度或其他非物理变形掩盖真实特征. 算法利用网格三角形法向量与旋转轴及重心投影方向向量的共面特性构建约束项,通过L-BFGS优化器求解. 相比基于外蕴旋转特性的方法,内蕴旋转对称性能够处理局部可变形特征,避免误检测. 实验表明本研究算法在旋转体高精度瑕疵检测方面具有较高精度,特别是在处理可变形旋转体工业器件时表现出色.
关键词:
瑕疵检测,
可变形旋转器件,
内蕴旋转对称性,
迭代优化,
绝缘子
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