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浙江大学学报(工学版)
Journal of ZheJiang University (Engineering Science)  2020, Vol. 54 Issue (4): 650-661    DOI: 10.3785/j.issn.1008-973X.2020.04.003
Mechanical Engineering，Electrical Engineering     
Reconfigurable layout design technique for complex products based on multi-domain associated constraints
Yang WANG1(),Le-miao QIU1,*(),Xiao-jian LIU1,Shu-you ZHANG1,Li-chun ZHANG2
1. State Key Laboratory of Fluid Power Transmission and Control, Zhejiang University, Hangzhou 310027, China
2. Canny Elevator Limited Company, Suzhou 215213, China
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Abstract  

The reconfigurable layout design technology of complex products based on multi-domain associated constraints was analyzed in order to realize the rapid design of complex product layout schemes. Layout reconfiguration design unit of complex product was defined from the perspectives of attributes, constraints and behaviors, and disassembly and combination methods of complex product layout reconfiguration design unit were proposed. Multi-domain associated constraints of function, motion, geometry and structure were established. Vertical, horizontal and hybrid reconfiguration modes of layout schemes were proposed. The layout reconfiguration design paradigm for complex products was constructed based on a classified reconstruction of multi-domain associated constraints. A case study of computer numerical control machine tools layout reconfiguration design was conducted to illustrate the effectiveness of the proposed method.

Key words： layout scheme      layout reconfiguration unit      associated constraints      reconfiguration design      complex product     
Received: 26 March 2019      Published: 05 April 2020
CLC:  TP 391  
Corresponding Authors: Le-miao QIU     E-mail: onward@zju.edu.cn;qiulm@zju.edu.cn
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Yang WANG
Le-miao QIU
Xiao-jian LIU
Shu-you ZHANG
Li-chun ZHANG
Cite this article:

Yang WANG,Le-miao QIU,Xiao-jian LIU,Shu-you ZHANG,Li-chun ZHANG. Reconfigurable layout design technique for complex products based on multi-domain associated constraints. Journal of ZheJiang University (Engineering Science), 2020, 54(4): 650-661.

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http://www.zjujournals.com/eng/10.3785/j.issn.1008-973X.2020.04.003     OR     http://www.zjujournals.com/eng/Y2020/V54/I4/650


基于多域关联约束的复杂产品布局重构技术

为了实现复杂产品布局方案的快速设计，研究基于多域关联约束的复杂产品可重构布局设计技术. 从属性、约束、行为等角度定义复杂产品布局重构设计单元，提出布局重构设计单元的拆解和组合构建方法，建立功能域、运动域、形位域、结构域的多域关联约束；提出布局方案的纵向、横向和混合重构方式，给出复杂产品布局重构设计流程，通过多域关联约束的分类重建实现了复杂产品的布局重构设计. 以数控镗床的布局重构设计为例，对基于多域关联约束的复杂产品可重构布局设计技术进行应用验证.


关键词： 布局方案,  布局重构单元,  关联约束,  重构设计,  复杂产品 
Fig.1 Sliding table layout reconfiguration design unit
Fig.2 Disassembly and combination of layout reconfiguration design unit
Fig.3 Shielding and activation of constraints
位置关系 方位矩阵 布局关系
上下 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!1\\{ - 1}\!\!&\!\!0\end{array}} \right]\end{array}$
左右 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!2\\{ - 2}\!\!&\!\!0\end{array}} \right]\end{array}$
前后 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!3\\{ - 3}\!\!&\!\!0\end{array}} \right]\end{array}$
包容 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!4\\{ - 4}\!\!&\!\!0\end{array}} \right]\end{array}$
Tab.1 Orientation relations of layout reconfiguration design unit
连接方式 代号 适用类型 连接方式 代号 适用类型
螺纹连接 CTH 机械、电气、信息连接 移动副连接 CM 机械连接
键连接 CKE 机械连接 螺旋副连接 CH 机械连接
焊接 CWE 机械、电气、信息连接 球面副连接 CS 机械连接
铆接 CRI 机械连接 转动副连接 CR 机械连接
胶接 CAD 机械、电气连接 接插件连接 CCO 电气、信息连接
过盈连接 CIN 机械连接 缠绕连接 CTW 电气、信息连接
Tab.2 Common connection types between layout reconfiguration design unit
Fig.4 Vertical reconstruction of layout reconfiguration design unit
Fig.5 Horizontal reconstruction of layout reconfiguration design unit
Fig.6 Hybrid reconstruction of layout reconfiguration design unit
Fig.7 Constraint add/delete
Fig.8 Constraint shielding/activation
Fig.9 Constraint decomposition/combination
Fig.10 Constraint reconnect
Fig.11 Reconfiguration process of layout scheme
单元Ti所需操作 第i行关联单元所需操作
继承 拆解组合 删除 参数变更
继承 进行单元组合，
组合后进行继承操作 		不进行关联操作 将对应矩阵元素
标记为约束搭接接口 		不进行关联操作
拆解组合 不进行关联操作 进行单元拆解与组合，
组合后进行继承操作 		将对应矩阵元素
标记为约束搭接接口 		不进行关联操作
删除 将对应矩阵元素
标记为约束搭接接口 		将对应矩阵元素
标记为约束搭接接口 		进行单元组合，
组合后进行删除操作 		不进行关联操作
参数变更 不进行关联操作 不进行关联操作 不进行关联操作 不进行关联操作
Tab.3 Associated operation of layout reconfiguration design unit
Fig.12 Main structure of boring machine
Fig.13 Associated constraints of layout reconfiguration design unit of boring machine
Fig.14 Function and kinematic chain of original scheme
Fig.15 Adjacent matrix of layout reconfiguration design unit of original scheme
Fig.16 Adjacency matrix of layout reconfiguration design unit of reconfiguration scheme
布局单元 位移 转角
X/mm Y/mm Z/mm α/（°） β/（°） γ/（°）
<T5，T1> 0 548 0 0 0 0
<T1，T2> 0 0 2 275 0 0 0
<T2，T6> 0 1 230 0 0 0 0
<T6，T7> 0 0 865 0 0 0
<T7，T4> 0 0 325 0 0 0
Tab.4 Results of layout scheme reconfiguration
Fig.17 Scheme of layout reconfiguration
Fig.18 TGK horizontal boring machine
Fig.19 Layout design software of traction elevator
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