Aiming the insufficient digging force and fuel economy of hydraulic excavator under common working condition, a new optimal design method for working device of hydraulic excavator based on synthesis digging is proposed after a comprehensive comparison of digging performance parameters between domestic and international advanced excavators. The specific methods of synthesis digging include the combination of single-cylinder digging trajectories as a customary digging path and complex digging of two active cylinders on a point in feasible area. Fully considering the characteristics of consecutive digging process of hydraulic excavator, the best digging performance on its customary digging path can be obtained with optimal design based on digging path. The maximum complex digging force and the proportion of two active cylinders when giving full play can be improved with optimal design based on complex digging in the feasible area to enhance the digging efficiency. The optimization mathematical model is built and the multi-objective optimization is solved by using of genetic algorithm. The optimization result shows that a certain model of a excavators maximum digging force on the customary digging paths is improved by 10%, the proportion of two active cylinders when giving full play in complex digging process is improved by 13% and the maximum complex digging force is improved by 8% after the optimization on the working device of the excavator with weak digging force, which proves that the new optimal design method based on synthesis digging is feasible to improve the digging performance of hydraulic excavator.
CHEN Jin, QING Fei, PANG Xiao-ping. Optimal design of backhoe hydraulic excavator working device based on synthesis digging. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2014, 48(9): 1654-1660.
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