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Research on deformation of inner cavity for shrink-fitting flat
container and corresponding structural improvement
LI Yan, LIU Quan-Kun, WANG Yun
Chinese Journal of Engineering Design, 2004, 11(3): 128-131.
With great thickness transition of inner layer from major axis to minor axis, the inner cavity of shrink-fitting flat container would deform unevenly beyond the prescriptive dimension precision, which would put re-sinking of die into trouble. Thus, structure development of the flat container was put forward. Considering geometric similarity, an idea of using elliptic inner layer structure was presented instead of circular shape. The numerical simulations of two-layer flat containers with two kinds of structures respectively subjected to the shrink fitting were made by ANSYS finite element analytical software. The deformation law and displacement of inner cavity were analyzed. Then corresponding actual experiments were carried out to testify them. Finally, the results indicated that displacement on the straight edge of inner cavity using elliptic structure is smaller than that using circular structure. Moreover, the deformation distribution of the former is more even than that of the latter on the whole cavity die. All these gave convenience to re-sinking of die and improved the manufacturing accuracy of parts.
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Experimental analysis of rod-cable deployable mast system
GUAN Fu-Ling, YANG Da-Bin, SU Bin, YANG Zhi
Chinese Journal of Engineering Design, 2004, 11(3): 132-138.
In order to verify the characteristic of high precision and high stiffness of rode-cable deployable mast, the authours made a kind of rode-cable deployable mast model, and designed the corresponding device simulating zero gravity condition required for experiment. This paper illustrated the structural design and driving system design of the model, and intensively analyzed its precision test of repetitive deploying and modal experiment. The characteristic of high precision is verified by the precision test of repetitive deploying. After validating that the device simulating zero gravity condition is viable to the modal experiment of the model, the authors made the modal experiment. Through comparing the modal frequencies of experiment and computation, this paper verified the high stiffness of this kind of rode-cable deployable mast.
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Research on stroke lengthening and power saving modification
of conventional beam-pumping units
CHEN Wen-Hua, LIAN Wen-Zhi, WANG Shou-Min, ZHANG Wei-E
Chinese Journal of Engineering Design, 2004, 11(3): 139-143.
Considering the conventional beam-pumping unit which is of low efficiency and high power consumption can't meet the geologic conditions of oil field water-injecting exploitation, authors put forward that it should be modified with eccentric wheel type of high efficiency power saving pumping unit, so as to realize stroke lengthening and power saving. Using numerical simulation and optimization method, authors determine the key size parameters of modified pumping unit. The results of factory modification test and on-site application test have showed that the modified pumping-unit works in good conditions with 40% stroke increment and obvious power saving effect. In addition, it has met the requirements of new geologic conditions, and has enabled the obsolete pumping units to be re-utilized. The expenses on the modification activity accounts for only 30% that of purchasing a new one. Thus, higher social and economical benefits can be obtained.
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Design and test run of absorption refrigerating plant
TU Guang-Bei, GAO Feng, HAN Fu-Sheng, HUANG Mei
Chinese Journal of Engineering Design, 2004, 11(3): 144-147.
A presentation is given on the design of a lithium bromide absorption refrigeration plant in Tianjin Petrol-chemical Company. As the cooling load differs greatly between seasons, two methods of refrigerating for each season are introduced. Close circulation in chilled water system is used. Device for reducing the temperature and pressure of the steam system is installed. By improving the equipment for condensation water recycling, it is made providing both condensation water recycling and water distributing for reducing temperature of steam. During test run, overload happened in the motor of the circulating pump, the reason for that is the running state point departure with the design state point, comparing the three ways of tackling the problem: (1) increase partial resistance, (2) frequency conversion, (3) impeller cutting, then adopted the former for regulating. Also, the valve for shut off the steam in emergency did not act properly, owing to the property of the executing machine did not match with the working principle of the chiller, replaced the executing machine and it run normally. Using lithium bromide absorption refrigerating properly may optimize the synthetical efficiency for energy utilization.
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12 articles
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