Please wait a minute...
Chinese Journal of Engineering Design  2007, Vol. 14 Issue (5): 414-418    DOI:
    
Design of expert control system based on productive knowledge representation for carbon calcinations process in aluminum production
 WANG  Li1, ZHOU  Xin-Dong2
1.Department of Computer and Electronic Engineering, Hunan Business College, Changsha 410205, China; 2.Changsha Research Institute of Mining and Metallurgy, Changsha 410012, China
Download: HTML     PDF(316KB)
Export: BibTeX | EndNote (RIS)      

Abstract  By integrating knowledge rule model and analysis mathematical model, the two-leveled real-time expert control system (ECS) was established. With real-time expert system (ES) with self-learning and self-adaptation ability, the optimal temperature, length and location of calcinations’ zone were obtained through expert optimization way. And real-time control system (RTCS) adopted self-adjusting algorithm based on CARMA model and least square method and classicPID algorithm to control the flux and negative pressure. The system put into operationat the end of 2003 and the long-term operation showed that this system was reliable and practical; besides, the product quality was improved with the reduction of energy consumption.

Key wordscarbon      calcinations      expert system      knowledge representation     
Published: 28 August 2007
Cite this article:

WANG Li, ZHOU Xin-Dong. Design of expert control system based on productive knowledge representation for carbon calcinations process in aluminum production. Chinese Journal of Engineering Design, 2007, 14(5): 414-418.

URL:

https://www.zjujournals.com/gcsjxb/     OR     https://www.zjujournals.com/gcsjxb/Y2007/V14/I5/414


基于产生式知识表示的铝用炭素煅烧过程专家控制系统的设计

将基于知识的规则模型和解析的数学模型相结合,建立两级结构的实时专家控制系统(ECS)。由具有专家自学习和自适应功能的实时专家系统(ES),以专家优化方式寻找煅烧过程中煅烧带的最优温度、长度和位置,由实时控制系统(RTCS)采用基于CARMA模型和最小二乘法的自校正调节算法和经典PID算法分别进行给料量和负压的控制,保证生产过程在最优生产条件下进行。系统于2003年底正式投入运行,长期运行结果表明系统可靠性高、实用性好,既稳定了生产,又提高了产品质量,实现了节能。

关键词: 炭素,  煅烧,  专家系统,  知识表示 
[1] Zheng-feng ZHANG,Xiao-yu SONG,Xiao-lei YUAN,Wen-juan CHEN,Wei-dong ZHANG. Reliability optimization design for crashworthiness of Al/CFRP hybrid thin-walled structure[J]. Chinese Journal of Engineering Design, 2022, 29(6): 720-730.
[2] MAO Jun, TIAN Bo, XIE Miao, LI Yu-qi. Construction and verification of removal model for carbon brush grinding and forming[J]. Chinese Journal of Engineering Design, 2021, 28(6): 701-708.
[3] BAI Cui-ping, MA Qi-hua, ZHOU Tian-jun. Concurred optimal design of structure and manufacturing process of CFRP oil pan for vehicles[J]. Chinese Journal of Engineering Design, 2020, 27(5): 608-615.
[4] WAN Jian-cheng, JIANG Ming, YANG Lei, LIU Chen. Optimization design of grip jaw for large cross section carbon fiber conductor[J]. Chinese Journal of Engineering Design, 2018, 25(6): 675-682.
[5] HU Yi-yao, ZHU Bin, ZHANG Wei, HE Wei, SHEN Ping-sheng. Design and implementation of knowledge base building tool software[J]. Chinese Journal of Engineering Design, 2018, 25(4): 367-373.
[6] YANG Sheng, LI Yan, LI Wen-qiang, LIU Long-fan. Design knowledge representation model based on 3M features[J]. Chinese Journal of Engineering Design, 2018, 25(3): 245-252.
[7] ZHONG Jian, YAN Chun-ping, CAO Wei-dong, CHEN Cheng. Low carbon optimization decision for high-speed dry hobbing process parameters based on BP neural networks and FPA[J]. Chinese Journal of Engineering Design, 2017, 24(4): 449-458.
[8] ZHANG Yi, LI Wen-qiang, LI Yan, MA Jin-long. Product low-carbon innovative design based on the carbon footprint information model[J]. Chinese Journal of Engineering Design, 2017, 24(2): 141-148.
[9] YANG Shao-yong, LEI Fei, CHEN Yuan. Structure optimization of a carbon fiber reinforced composite suspension control arm based on the lay up design features[J]. Chinese Journal of Engineering Design, 2016, 23(6): 600-605,619.
[10] CHEN Juan,LI Wen-qiang,LI Yan,HU Lian-jun. Innovative design method of mechanical and electrical products based on the distribution of carbon footprint[J]. Chinese Journal of Engineering Design, 2014, 21(1): 6-13.
[11] ZHANG Lu-Hai, LI Yan, LI Wen-Qiang, XIONG Yan. Construction and application of the thematic knowledge base for innovative design[J]. Chinese Journal of Engineering Design, 2012, 19(4): 241-249.
[12] ZHAO Cui-Lian, SUN Liang, SHI Xiao-Lei, ZHANG Yan-Ru, RONG Jian. Knowledge representation and application of objects supporting scene range image reconstruction[J]. Chinese Journal of Engineering Design, 2010, 17(4): 282-288.
[13] WANG Zhong-Xiang, GUO Bao-En, ZHANG Fu-Ying. Study on computer aided quality function deployment concept design expert system model[J]. Chinese Journal of Engineering Design, 2006, 13(3): 135-139.
[14] LI Peng, ZENG Zhao-Long, LI Wen-Xiu. Design of fuzzy controller based on expert system ’s manipulator[J]. Chinese Journal of Engineering Design, 2003, 10(6): 326-329.