Please wait a minute...
Chinese Journal of Engineering Design  2017, Vol. 24 Issue (4): 449-458    DOI: 10.3785/j.issn.1006-754X.2017.04.012
    
Low carbon optimization decision for high-speed dry hobbing process parameters based on BP neural networks and FPA
ZHONG Jian, YAN Chun-ping, CAO Wei-dong, CHEN Cheng
State Key Laboratory of Mechanical Transmission, Chongqing University, Chongqing 400030, China
Download: HTML     PDF(1663KB)
Export: BibTeX | EndNote (RIS)      

Abstract  

Aiming at some problems of high subjective dependence and long time consuming in the process of high speed dry hobbing process parameters decision, a low carbon optimization decision method for high speed dry hobbing process parameters based on case-based reasoning (CBR) and optimization algorithms was proposed.At the same time,it was a method to achieve the low carbon of the hobbing processing.At the beginning,a back propagation (BP) neural net-works model was established based on the cases of high speed hobbing process,which could pre-dict the machining effect evaluation of hobbing processing.In addition,an improved K-means al-gorithm was used to obtain the similarity example extraction set for target process problem,and several process solutions were obtained to construct process parameter constraints.Moreover,the flower pollination algorithm (FPA) was applied to search the optimal process parameters for tar -get process problems,which took the minimum carbon consumption of the hobbing processing as the optimization objective.A high speed dry hobbing machine in an enterprise was used as an in -stance to verify the feasibility and effectiveness of proposed method.The experimental results in-dicate that the proposed optimization method is a very useful tool for achieving lower energy consumption and better processing effect.The method can also effectively avoid relying on process manuals,personal experience or cutting experiments so as to improve decision efficiency.Moreo-ver,the results also show that it is conducive to achieve high performance and low carbon operation of high speed dry cutting hobbing machine,which can provide important reference value for ma-chinery manufacturing enterprises to achieve low carbon manufacturing.



Key wordshigh speed dry hobbing      process parameters      low carbon      BP neural networks      flower pollination algorithm     
Received: 09 January 2017      Published: 28 August 2017
CLC:  TH162  
Cite this article:

ZHONG Jian, YAN Chun-ping, CAO Wei-dong, CHEN Cheng. Low carbon optimization decision for high-speed dry hobbing process parameters based on BP neural networks and FPA. Chinese Journal of Engineering Design, 2017, 24(4): 449-458.

URL:

https://www.zjujournals.com/gcsjxb/10.3785/j.issn.1006-754X.2017.04.012     OR     https://www.zjujournals.com/gcsjxb/Y2017/V24/I4/449


基于BP神经网络和FPA的高速干切滚齿工艺参数低碳优化决策

为解决高速干切滚齿工艺参数决策中存在的主观依赖性强和用时较长的问题,并实现滚齿加工低碳化,提出一种基于实例推理和优化算法的高速干切滚齿工艺参数低碳优化决策方法。利用反向传播(back propagation,BP)神经网络构建加工效果评价值的预测模型,通过改进K-means聚类算法获取待决策工艺问题的相似实例抽取集,以此构建待优化工艺参数约束,再运用花朵授粉算法(flower pollination algorithm,FPA),以碳耗最小为优化目标,获取待决策工艺问题的最优工艺参数。以某企业高速干切滚齿机为例,验证了该方法的可行性和有效性。使用该方法生成的工艺参数,加工效果更好,碳耗更低,可避免对工艺手册或个人经验的依赖,提高决策效率。研究结果有利于高速干切滚齿机的低碳运行,对机械制造企业实现低碳制造具有一定的参考意义。


关键词: 高速干切滚齿,  工艺参数,  低碳,  BP神经网络,  花朵授粉算法 
[[1]]   陈永鹏,曹华军,李先广,等.高速干切滚齿机床热变形误差模型及试验研究[J]. 机械工程学报,2013,49(7):36-42. CHEN Yong-peng, CAO Hua-jun, LI Xian-guang, et al.Study on modeling and experiment of thermal de-formation error for high-speed dry hobbing machine[J]. Journal of Mechanical Engineering,2013,49(7):36-42.
[[2]]   周力,曹华军,陈永鹏,等.基于Deform3D的齿轮高速干式滚切过程模型及性能分析[J].中国机械工程,2015,26(20):2705-2710. ZHOU Li, CAO Hua-jun, CHEN Yong-peng, et al. Process simulation model and performance analysis of high-speed dry gear hobbing based on Deform3D[J].China Me-chanical Engineering,2015,26(20):2705-2710.
[[3]]   刘海江,童荣辉.干式滚齿刀具的参数化设计及优化[J]. 同济大学学报(自然科学版),2008,36(5):651-654. LIU Hai-jiang,TONG Rong-hui.Parameterized design of dry hob and its optimization[J].Journal of Tongji U-niversity (Natural Science),2008,36(5):651-654.
[[4]]   CLAUDIN C, RECH J.Development of a new rapid characterization method of hob's wear resistance in gear manufacturing:application to the evaluation of various cutting edge preparations in high speed dry gear hobbing[J].Journal of Materials Processing Technology,2009, 209(11):5152-5160.
[[5]]   KADASHEVICH I,BEUTNER M,KARPUSCHEWSKI B, et al. A novel simulation approach to determine thermally induced geometric deviations in dry gear hobbing[J].Procedia CIRP,2015(31):483-488.
[[6]]   李先广,杨勇,李聪波,等.面向绿色制造的干式齿轮加工过程碳排放分析[J].中国机械工程,2014,25(16):2184-2190. LI Xian-guang,YANG Yong,LI Cong-bo,et al.Analy-sis of carbon emission in gear dry machining process for green manufacturing[J].China Mechanical Engineering, 2014,25(16):2184-2190.
[[7]]   CUS F,BALIC J.Optimization of cutting process by GA approach[J].Robotics and Computer-Integrated Manufacturing,2003,19(1):113-121.
[[8]]   BHUSHAN R K.Optimization of cutting parameters for minimizing power consumption and maximizing tool life during machining of Al alloy SiC particle composites[J].Journal of Cleaner Production,2013,39:242-254.
[[9]]   YAN J H,LI L.Multi-objective optimization of milling parameters:the trade-offs between energy,production rate and cutting quality[J].Journal of Cleaner Produc-tion,2013,52:462-471.
[[10]]   LU H S,CHANG C K,HWANG N C,et al.Grey re-lational analysis coupled with principal component anal-ysis for optimization design of the cutting parameters in high-speed end milling[J].Journal of Materials Pro-cessing Technology,2009,209(8):3808-3817.
[[11]]   蒋亚军,娄臻亮,李明辉.基于模糊粗糙集理论的模具数控切削参数优化[J].上海交通大学学报,2005,39(7):1115-1118. JIANG Ya-jun,LOU Zhen-liang,LI Ming-hui.Optimiza-tion of cutting parameters for mold NC machining based on fuzzy and rough set theory[J].Journal of Shanghai Jiaotong University,2005,39(7):1115-1118.
[[12]]   刘海江,黄炜.基于粒子群算法的数控加工切削参数优化[J].同济大学学报(自然科学版),2008,36(6):803-806. LIU Hai-jiang, HUANG Wei.Computer numerical control machining parameter optimization based on par-ticle swarm optimization[J].Journal of Tongji Univer-sity (Natural Science),2008,36(6):803-806.
[[13]]   张正旺,李爱平,鲍进,等.基于主轴系统动态行为的高速铣削工艺参数优化[J].同济大学学报(自然科学版), 2015,43(1):113-120. ZHANG Zheng-wang,LI Ai-ping,BAO Jin,et al.Pa-rameters optimization of high speed milling based on the dynamic behavior of spindle system[J].Journal of Tongji University (Natural Science), 2015, 43(1):113-120.
[[14]]   张明树,阎春平,覃斌.基于图论和模糊TOPSIS的高速切削工艺参数优化决策[J].计算机集成制造系统, 2013,19(11):2802-2809. ZHANG Ming-shu,YAN Chun-ping,QIN Bin.High-speed cutting parameters optimization decision based on graph theory and fuzzy TOPSIS[J]. Computer Integrated Manufacturing Systems, 2013, 19(11):2802-2809.
[[15]]   李聪波,肖溱鸽,李丽,等.基于田口法和响应面法的数控铣削工艺参数能效优化方法[J].计算机集成制造系统,2015,21(12):3182-3191. LI Cong-bo,XIAO Qin-ge,LI Li,et al.Optimization method of NC milling parameters for energy efficiency based on Taguchi and RSM[J].Computer Integrated Manufacturing Systems,2015,21(12):3182-3191.
[[16]]   SADEGHI B H M.A BP-neural network predictor model for plastic injection molding process[J].Journal of Materials Processing Technology,2000, 103(3):411-416.
[[17]]   MATLAB中文论坛.MATLAB神经网络30个案例分析[M].北京:北京航空航天大学出版社,2010:15-20. MATLAB Chinese Forum.MATLAB neural networks analysis of 30 cases[M].Beijing:Beijing University of Aeronautics and Astronautics Press,2010:15-20.
[[18]]   董长虹M. ATLAB神经网络与应用[M].北京:国防工业出版社,2007:60-63. DONG Chang-hong.MATLAB neural networks and its application[M].Beijing:National Defense Industry Press,2007:60-63.
[[19]]   PARK H S,JUN C H.A simple and fast algorithm for K-medoids clustering[J].Expert Systems with Appli-cations,2009,36(2):3336-3341.
[[20]]   蒋帅K.-均值聚类算法研究[D] 西. 安:陕西师范大学计算机科学学院,2010:9-20. JIANG Shuai. Research on K-means clustering algorithm[D].Xi'an:Shaanxi Normal University, School of Computer Science,2010:9-20.
[[21]]   YANG X S.Flower pollination algorithm for global op-timization[C]//International Conference on Unconven-tional Computing and Natural Computation.Berlin, Heidelberg:Springer,2012:240-249.
[[22]]   YANG X S, KARAMANOGLU M, HE X.Flower pollination algorithm:a novel approach for multiobjec-tive optimization[J].Engineering Optimization,2014, 46(9):1222-1237.
[1] CHEN Juan,LI Wen-qiang,LI Yan,HU Lian-jun. Innovative design method of mechanical and electrical products based on the distribution of carbon footprint[J]. Chinese Journal of Engineering Design, 2014, 21(1): 6-13.
[2] LIU Guo-Bin, GONG Guo-Fang, ZHU Bei-Dou, SHI Hu. Adaptive PID control for thrust speed of the shield based on BP neural networks[J]. Chinese Journal of Engineering Design, 2010, 17(6): 454-458.