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工程设计学报  2016, Vol. 23 Issue (4): 378-384    DOI: 10.3785/j.issn.1006-754X.2016.04.013
整机和系统设计     
铝电解电容器芯包引脚刺孔机控制系统设计
郑天池, 邵建新, 郭琳娜, 孙小刚, 张军, 邱自学
南通大学 机械工程学院, 江苏 南通 226019
Design of control system for core package pins puncture machine of aluminum electrolytic capacitor
ZHENG Tian-chi, SHAO Jian-xin, GUO Lin-na, SUN Xiao-gang, ZHANG Jun, QIU Zi-xue
School of Mechanical Engineering, Nantong University, Nantong 226019, China
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摘要:

针对目前铝电解电容器芯包引脚刺孔中存在的自动化程度低、劳动强度大等不足,设计了铝电解电容器芯包引脚刺孔机控制系统,并提供了电气硬件和软件系统设计方案.该系统以三菱FGA系列PLC为核心,结合步进电机、振动盘、气缸以及光纤传感器和位置传感器等元件的检测定位,实现华司自动上料、芯包移动、引脚刺孔、芯包翻转等工序的自动连续运行.现场调试运行表明:该系统运行可靠平稳,操作简单,劳动强度低,能够满足生产线高效率、高质量的自动化加工要求.

关键词: 铝电解电容器刺孔机PLC控制系统    
Abstract:

Aiming at the problems existing in the core package pins puncture of aluminum electrolytic capacitor such as low automation degree,great labor intensity and so on,the control system for core package pins puncture machine of aluminum electrolytic capacitor was designed,and the design scheme of the electrical hardware and software system were provided.The system took the Mitsubishi FGA series PLC as the core,combined with the stepper motor,vibrating plate,cylinder,detection and position of the fiber optic sensor and position sensor,to achieve automatic washer loading,core package moving,pins puncture,core package flipping and other processes with automatic continuous running.On-site test and operation show that the system runs reliably and stably,operated simply,and with low labor intensity,which can satisfy the requirement of the production line of high efficiency and quality automation processing.

Key words: aluminum electrolytic capacitor    puncture machine    PLC    control system
收稿日期: 2016-02-19 出版日期: 2016-08-28
CLC:  TP273  
基金资助:

江苏省产学研联合创新资金-前瞻性联合研究项目(BY2013042-01,BY2016053-14).

作者简介: 郑天池(1991—),男,江苏徐州人,硕士生,从事机电一体化装备及测控技术研究,E-mail:876048162@qq.com.
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引用本文:

郑天池, 邵建新, 郭琳娜, 孙小刚, 张军, 邱自学. 铝电解电容器芯包引脚刺孔机控制系统设计[J]. 工程设计学报, 2016, 23(4): 378-384.

ZHENG Tian-chi, SHAO Jian-xin, GUO Lin-na, SUN Xiao-gang, ZHANG Jun, QIU Zi-xue. Design of control system for core package pins puncture machine of aluminum electrolytic capacitor. Chinese Journal of Engineering Design, 2016, 23(4): 378-384.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2016.04.013        https://www.zjujournals.com/gcsjxb/CN/Y2016/V23/I4/378

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