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浙江大学学报(工学版)  2025, Vol. 59 Issue (5): 1040-1050    DOI: 10.3785/j.issn.1008-973X.2025.05.017
机械工程     
航空燃油斜齿轮泵瞬时几何流量的计算方法
王建森1(),李文宣1,司国雷2,陈君辉2,闫红亮1,王旭1
1. 兰州理工大学 能源与动力工程学院,甘肃 兰州 730050
2. 四川航天烽火伺服控制技术有限公司,四川 成都 611130
Calculation method for instantaneous geometric flow rate of aviation fuel helical gear pump
Jiansen WANG1(),Wenxuan LI1,Guolei SI2,Junhui CHEN2,Hongliang YAN1,Xu WANG1
1. College of Energy and Power Engineering, Lanzhou University of Technology, Lanzhou 730050, China
2. Sichuan Aerospace Fenghuo Servo Control Technology Corporation, Chengdu 611130, China
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摘要:

为了明确斜齿结构对泵瞬时几何流量特性的影响规律,以某型渐开线外啮合航空燃油斜齿轮泵为研究对象,对瞬时几何流量的计算方法进行探究. 将泵的密封排油容腔看成由轴向多层切片堆叠而成,每一层切片端面的轴向投影为分段光滑曲线构成的单连通域,基于齿廓参数化建模方法建立各层投影面几何域边界分段曲线的数学模型. 利用格林公式计算得到各层几何域的面积和各层切片的体积,沿轴向叠加求和得到排油容腔总体积,更新齿轮转角,可得排油容腔的体积变化量和齿轮泵的瞬时几何流量特性. 经案例计算表明,与端面渐开线参数相同的直齿轮泵相比,当吸排油可靠隔离设有卸荷槽结构及有侧隙啮合时,齿宽一定,斜齿轮螺旋角越大,泵的平均输出流量变小,流量脉动率略有增大;螺旋角不变,齿宽越大,泵的平均输出流量越大,流量脉动率略有增大;当排油侧无卸荷槽时,增大螺旋角和齿宽可以降低流量脉动.

关键词: 斜齿轮泵渐开线齿形外啮合瞬时几何流量    
Abstract:

A calculation method of instantaneous geometric flow rate of an involute external meshing aviation fuel helical gear pump was analyzed in order to clarify the influence of helical gear structure on the instantaneous geometric flow rate characteristics of the pump. The sealing discharge chamber of the pump was regarded as a stack of axial multi-layer slices. The axial projection of the end faces of each layer was a single connected domain composed of piecewise smooth curves based on the method of parameterized modeling of tooth profile. The mathematical model of the boundary segment curve of each layer projection surface geometric domain was established. The area of each layer geometric domain was calculated by Green’s formula, and the volume of each layer slice was obtained. Then the volume of each layer slice was added up along the axial direction to get the total volume of the pump. The instantaneous geometric flow characteristics of the pump can be obtained by updating the gear rotation angle. Case calculations show that the average output flow rate of the pump is smaller and the flow pulsation rate is slightly increased with fixed tooth width and larger helical angle when the suction chamber and discharge chamber are reliably isolated with the unloading groove structure and with the gear backlash meshing compared with spur gear pumps with the same involute parameters on the end face. The average output flow rate of the pump increases and the flow pulsation rate increases slightly when the helical angle is unchanged and the tooth width is larger. The flow pulsation can be reduced by increasing the helical angle and tooth width when there is no unloading groove on the oil discharge side.

Key words: helical gear pump    involute tooth profile    external meshing    instantaneous geometric flow rate
收稿日期: 2024-03-25 出版日期: 2025-04-25
CLC:  TH 325  
基金资助: 甘肃省自然科学基金资助项目(17JR5RA120);甘肃省科技专员专项资助项目(技术创新引导计划22CX8GA119);成都市科技局重大创新资助项目(研JSYF-CDKJ-2101).
作者简介: 王建森(1973—), 男,副教授, 博士,从事液压元件、液压控制系统的研究. orcid.org/0000-0002-6435-9413. E-mail:wajase@163.com
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引用本文:

王建森,李文宣,司国雷,陈君辉,闫红亮,王旭. 航空燃油斜齿轮泵瞬时几何流量的计算方法[J]. 浙江大学学报(工学版), 2025, 59(5): 1040-1050.

Jiansen WANG,Wenxuan LI,Guolei SI,Junhui CHEN,Hongliang YAN,Xu WANG. Calculation method for instantaneous geometric flow rate of aviation fuel helical gear pump. Journal of ZheJiang University (Engineering Science), 2025, 59(5): 1040-1050.

链接本文:

https://www.zjujournals.com/eng/CN/10.3785/j.issn.1008-973X.2025.05.017        https://www.zjujournals.com/eng/CN/Y2025/V59/I5/1040

图 1  斜齿轮泵的工作原理简图
图 2  排油密封容腔典型切片的轴向投影图
图 3  斜齿轮轴向不同切片位置的示意图
图 4  齿廓曲线建模坐标系关系的示意图
图 5  卸荷槽开设位置的示意图
图 6  斜齿轮泵瞬时几何流量计算的流程图
参数数值
z10
mn/mm3
β/(°)11
nr(/r·min?1)2 400
αn/(°)28
a/mm30
ζ/mm?0.1098
B/mm12.5
表 1  斜齿轮泵的结构参数
图 7  不同转角位置时的排油腔体积
图 8  0°时排油腔容积随层数的变化曲线
图 9  排油腔容积随转角变化曲线
图 10  利用3种计算方法得到的瞬时几何流量对比图
图 11  不同螺旋角下泵的瞬时几何流量曲线
β/(°)qVm/(L·min?1)δ/%
1117.4 60219. 359
917.4 96119. 336
717.5 14319. 323
7(无卸荷槽)17.4 80222. 971
517.5 27419. 314
5(无卸荷槽)17.4 58224. 824
317.5 35419. 307
直齿17.5 38819. 305
直齿(无卸荷槽)17.3 26329. 849
表 2  不同螺旋角下的流量特性
图 12  不同螺旋角下的困油容积变化曲线
图 13  不同齿宽下的瞬时几何流量曲线
B/mmqVm/(L·min?1)δ/%
12.517.460 219. 359
9(有卸荷槽)12.603 919. 329
9(无卸荷槽)12.577 822. 053
5(有卸荷槽)7.012 519. 310
5(无卸荷槽)6.980 925. 247
表 3  不同齿宽下的流量特性
图 14  不同螺旋角和齿宽下的齿轮泵流体计算域
图 15  $ \beta =11{\text{°}}、B=12.5\text{ }{\mathrm{mm}} $的斜齿轮泵的网格划分
图 16  利用CFD与提出方法得到的瞬时流量曲线
图 17  不同结构参数下泵瞬时输出流量的CFD计算结果
β/(°)B/mm是否开设卸荷槽qVm/(L·min?1)δ/%
1112.5临界状态无困油16.241716.782
712.516.459916.690
712.516.374719.423
119.011.744816.762
119.011.678519.086
表 4  利用CFD方法计算得到的泵的流量特性
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