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浙江大学学报(工学版)  2026, Vol. 60 Issue (6): 1339-1349    DOI: 10.3785/j.issn.1008-973X.2026.06.021
电气工程     
燃料电池汽车动力系统的宽电压范围电流馈电谐振DC-DC变换器
李建林1(),郭来欣1,李志2,韩鹏辉3
1. 北方工业大学 国家能源用户侧储能创新研发中心,北京 100144
2. 国家能源集团华北电力有限公司 廊坊热电厂,河北 廊坊 065000
3. 国网河南省电力公司 三门峡市陕州供电公司,河南 三门峡 472100
Wide-voltage-range current-fed resonant DC-DC converter of fuel cell vehicle power system
Jianlin LI1(),Laixin GUO1,Zhi LI2,Penghui HAN3
1. National Energy User-Side Energy Storage Innovation and R & D Center, North China University of Technology, Beijing 100144, China
2. Langfang Thermal Power Plant, North China Electric Power Limited Company State Energy Group, Langfang 065000, China
3. Sanmenxia Shanzhou Power Supply Company of State Grid Henan Electric Power Company, Sanmenxia 472100, China
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摘要:

为了满足燃料电池汽车(FCV)动力系统对高效率和宽电压范围的直流变换需求,提出宽电压范围电流馈电谐振DC-DC变换器. 该变换器在变压器的初级和次级侧分别使用电流馈电桥和非对称有源电压倍增器,结合谐振升压机制,有效提升电压增益. 变换器采用扩展型非对称脉宽调制技术,在保持频率不变的前提下调节占空比,相较于传统的对称调制,软开关工作区间明显扩大,有效减少了硬开关带来的导通损耗. 该变换器具备多模态运行能力,在不同输入电压与负载条件下可以灵活切换谐振模式,在整个工作范围内维持软开关状态,实现高电压增益、低输入电流纹波和高效率,显著提升能量转换利用率,保证FCV动力系统的稳定运行. 在TMS320F28335数字控制器的基础上搭载500 W的小功率实验样机,验证了该变换器在输入电压变化的全范围内实现工作的可行性与稳定性,满载效率达到95%.

关键词: 燃料电池汽车(FCV)宽电压范围电流馈电谐振DC-DC变换器    
Abstract:

A wide-voltage-range current-fed resonant DC-DC converter was proposed in order to address the requirement of high efficiency and a wide voltage range in fuel cell vehicle (FCV) power system. A current-fed bridge was used on the primary side, and an asymmetrical active voltage multiplier was used on the secondary side of the transformer. The voltage gain was significantly enhanced by integrating a resonant voltage-boosting mechanism. An extended asymmetrical pulse width modulation (PWM) technique was employed, which regulated the duty cycle while maintaining a constant operating frequency. The soft-switching operating range was considerably expanded compared with conventional symmetrical modulation, effectively minimizing conduction loss caused by hard switching. The converter had multi-mode operation capability, allowing flexible transition between resonant mode under varying input voltage and load condition. Soft-switching was maintained across the entire operating range, achieving high voltage gain, low input current ripple and high efficiency. Then energy conversion utilization was significantly improved, and the stable operation of FCV power system was ensured. A 500 W low-power experimental prototype based on the TMS320F28335 digital controller was developed to validate the performance of the proposed converter. The experimental result confirmed the feasibility and stability of the converter over the full range of input voltage variation, with a full-load efficiency reaching 95%.

Key words: fuel cell vehicle (FCV)    wide voltage range    current-fed resonance    DC-DC converter
收稿日期: 2025-08-03 出版日期: 2026-05-06
CLC:  TM 46  
基金资助: 国家自然科学基金资助项目(52277211);北京市自然科学基金资助项目(L242008).
作者简介: 李建林(1976—),男,教授,博导,从事电化学储能技术与氢能技术研究. orcid.org/0000-0002-4273-0920. E-mail:dkyljl@163.com
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引用本文:

李建林,郭来欣,李志,韩鹏辉. 燃料电池汽车动力系统的宽电压范围电流馈电谐振DC-DC变换器[J]. 浙江大学学报(工学版), 2026, 60(6): 1339-1349.

Jianlin LI,Laixin GUO,Zhi LI,Penghui HAN. Wide-voltage-range current-fed resonant DC-DC converter of fuel cell vehicle power system. Journal of ZheJiang University (Engineering Science), 2026, 60(6): 1339-1349.

链接本文:

https://www.zjujournals.com/eng/CN/10.3785/j.issn.1008-973X.2026.06.021        https://www.zjujournals.com/eng/CN/Y2026/V60/I6/1339

图 1  所提变换器的拓扑结构
图 2  所提变换器在HB模式、NB模式和LB模式下运行的控制时序
图 3  谐振电路在HB模式、NB模式和LB模式下工作的状态平面轨迹示意图
图 4  次级谐振二极管Dr的ZCS实现机理(反向恢复抑制)的等效电路
图 5  三模态运行的控制算法控制框图
参数数值参数数值
输入电压Vin/V30~80输入电感L1,L2/μH200
额定输入电压Vnom/V55谐振电感Lr/μH80
输出电压Vo/V380谐振电容Cr/nF180
输出功率Po/W500输入电容Cin/μF470
开关频率fs/kHz50钳位电容Cc/μF10
谐振频率fr/kHz75.5输出电容Co/μF180
变压器匝数比NpNs1∶4
表 1  所提变换器的技术参数
图 6  所提变换器的实物样机图
图 7  所提变换器在HB模式下的波形
图 8  所提变换器在NB模式下的波形
图 9  所提变换器在LB模式下的波形
图 10  所提变换器输入电流纹波消除波形
图 11  所提变换器的vgs2、vgs5、ids1和ids2在轻载条件(即125 W)下的波形
图 12  3种模式下一次侧开关的ZVS波形
图 13  模态转换的实验结果
图 14  从Po = 500 W到Po = 250 W负载阶跃变化时Vi、Vo、${\boldsymbol{i}}_{{\boldsymbol{L}}_{\bf{r}}} $和Iin的实验结果
图 15  所提变换器的效率特性
方法拓扑结构Vin/VVo/VPo/Wη/%
文献[11]方法交错式单级LLC变换器设计+半桥和全桥配置240~4208~163 60096.5
文献[12]方法双变压器的电流馈电双有源桥DC-DC变换器18~36250~4001 00096.3
文献[13]方法新型脉宽调幅控制方法的双向三电平LLC谐振变换器240~48030~601 00096.5
本文方法双电流馈电主动钳位全桥+非对称有源电压倍增器30~80300~40050095.0
文献[14]方法多模式的电流馈LCL谐振变换器90~11055~12030094.6
表 2  传统变换器与所提变换器的性能参数比较
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