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Conception system and application of mechanical manufacturing technology symmetry
FENG Pei-en, LIU Wei-Ping, MA You-Cai, LI Li-Xin
Chinese Journal of Engineering Design, 2010, 17(3): 161-167.
The concept of technology symmetry was proposed, and a multi-level classification system including technological method symmetry, technological process symmetry and technological equipment symmetry was presented to support systemically researching the existences, functions and application rules of symmetry in mechanical technology. Subdivisions of combination/decomposition symmetry and space-time symmetry inside technology symmetry were made and the differences between them were illustrated with examples. Mechanical manufacturing technology symmetry can be used to enhance not only the level of manufacturing technology, but also the level of mechanical construction design. The relationship, difference and interaction between them were also illustrated. Analysis of instances showed that the concept system could completely contain all kinds of existence of symmetry in mechanical technology, and it offered theoretic foundation for further research on mechanical technology symmetry design principles and the development of mechanical technology symmetry design methods.
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Dynamic analysis and optimization of inner supporting structure for laser emission turntable
TAN Qi-Yan, GAO Yun-Guo, WANG Xiao-Qing, XUE Xiang-Yao
Chinese Journal of Engineering Design, 2010, 17(3): 186-189.
Based on the finite element analysis and modal analysis theory, the FEM model of the inner supporting structure of laser emission turntable was built by adopting the Patran & Nastran software package. And its dynamic characteristics were analyzed. The results show that the structure design meets the requirements but optimization is necessary. By adopting the structure optimization theory, the mathematical optimization model of the inner supporting structure was established, and the dimension optimization for the structure was done. Through optimization the total weight of the structure reduced by 41.13 % and the first nature frequency only varied by 17.10%. Finally, the static and dynamic analysis for the optimized structure was validated, and the results are desirable.
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The optimum design of highprecision flexible fixture based on finite element analysis
LIU Dong-Hong, ZHAO Jian-Cai, ZHANG Yi-Xiang
Chinese Journal of Engineering Design, 2010, 17(3): 190-195.
The theoretical calculation and experimental analysis have been done to solve the deformation problem of flexible fixture in the process of high-precision machining. First of all, the deformation of the existing flexible fixture had been analyzed using the CAE software. And then, the structure of fixture had been optimized by changing the parameters of the structure and dimension of fixture using the CAD software to reduce the deformation of the fixture in the process of positioning. To verify the effect of optimization, the deformation of the optimized fixture had been analyzed using the CAE software once again. The calculation results showed that, in order to ensure the maximum deformation to satisfy the machining accuracy requirements, many measures could be taken, such as increasing the stiffness of the principal plane, increasing the stiffness of the ribbed slab and changing the locating points of the fixture, and so on. Finally, the deformations of the locating points of the fixture were analyzed by experiments. The deformation of four points in the clamping process are less than 001 mm, which meets the accuracy requirement in the high-precision machining. The experimental results are basically in line with theoretical results. The optimized scheme has a good effect in producing process.
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Equivalent modeling method of heatsink based on heat transfer coefficient method
WANG Qi, DU Ping-An, XIA Han-Liang
Chinese Journal of Engineering Design, 2010, 17(3): 201-206.
To solve the problem that it is hard to model heatsinks with complex structure, the heat transfer coefficient method, which uses its base to replace the whole heatsink, was proposed to simplify the analytical model. First of all, the approximate solution of fins' heat conduction and the heat flow of the convective heat transfer were derived by using Fourier's law and Newton's heat transfer formula. The convective heat transfer coefficient's expressions for the fins were derived under natural convective condition and forced convective condition, respectively. And according to the principle of energy conservation, the heat exchange coefficient of the base was calculated. Then the thermal analysis software Flotherm was used to simulate the pre-equivalent model and post-equivalent model respectively and it is indicated that the heat transfer coefficient method is an effective way to simplify the hearsink model and this method is also applicable to other thermal simulation software.
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Geometric reverse resolution and model reconstruction of excavator dipper teeth based on feature extraction
WANG Chun-Xiang, LI Le, WANG Jian-Guo
Chinese Journal of Engineering Design, 2010, 17(3): 211-214.
To develop a new composite material excavator dipper teeth, which matches the holder of excavators in service on worksites, all design data of old tooth should be available. The excavator dipper tooth is a functional component with irregular shape, fitting constraints in inner cavity, and complex figure. It is extremely time-consuming to measure the size of teeth through general instruments, meanwhile the measuring accuracy can not be guaranteed, and especially its inner cavity and pinhole position was even harder to measure. So the material object reverse engineering technique was used to obtain the sizes and 3D model of the tooth exactly. The methods for extracting feature curves needed in the following tooth modeling from measured 3D coordinate points of the tooth were proposed, including the tooth 3D modeling based on extracted curves. The procedures and key links during feature extracting using Imageware and solid modeling based on those curves in Pro/E were also presented. First-trial-production dipper teeth according to the drawing generated from reconstructed CAD model can match with its holder and work well on the worksite, it indicates that the model reconstruction method mentioned above is effective and practical.
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Calculation of friction power losses on gears based on time-varying contact load
XU Xiang, YANG Ding-Fu, SUO Wen-Chao, LIU Gang
Chinese Journal of Engineering Design, 2010, 17(3): 224-228.
According to the theory of gear meshing, gear contact analysis and tribology theory, a general methodology was proposed for predicting the friction power losses of involute gears, which considered the gears whose transmission efficiency changed with gear surface contact load. This methodology integrated a relative sliding speed model, gear contact pressure model and a sliding friction coefficient model with a heat generation formulation to predict the friction power losses of involute gears. And the calculation software was developed. The influence of basic gear geometric parameters, operating conditions and lubricant temperature on friction power losses of involute gears were investigated. This methodology and conclusions may be helpful for the design of gearing and lubricating system.
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Analysis of abnormal noise test of twintube shock absorber
ME Ming-Tao, GU Liang, GUAN Ji-Fu
Chinese Journal of Engineering Design, 2010, 17(3): 229-235.
The abnormal noise which occurres in the course of work process of shock absorber is the outer reflection of its interior quality, and is also one of important factors to affect vehicle acoustics comfort. By imitating the installation of shock absorber in the real car, the rig test of shock absorber was performed on the electro-hydraulic servo shock absorber road analogous system for better analysis of the abnormal noise, and then its creation mechanism was researched separately by making use of time domain analysis and frequency domain analysis. When the direction of the shock absorber was switching, the acceleration peak value of normal workpiece piston rod was less than the abnormal noise workpiece's. There is a big difference between the normal shock absorber and abnormal noise shock absorber in the acceleration power spectrum RMS value of piston rod from 500 Hz to 1 000 Hz, and the difference was more obvious along with the increasing of the test frequency, moreover in this bandwidth the piston rod vibration energy of normal shock absorber is less than the abnormal noise shock absorber's. By carrying out abnormal noise test and analysis on the twin-tube shock absorber, it can provide references for the analysis and evaluation as well as study of shock absorber in the engineering applications.
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Structure design of service robot using commercial off-the-shelf components
SHU Chang, XIONG Rong, SHEN Zhen-Hua, FU Zhou-Dong
Chinese Journal of Engineering Design, 2010, 17(3): 236-240.
In existing service robot market, time cost on development can not meet market requirement because of the redundant design work. Designing and building a service robot using commercial off-the-shelf components was proposed. By considering the requirements in development cycle and production cost for the industrialization of service robots, the feasibility of using commercial off-the-shelf components was presented. By taking a service robot as an example, called Panpan as an example, the analysis and design of the structure of chassis and manipulators were carried out. Experiments indicate that this method has the advantages of less both time and material cost while ensuring high robustness, reliability and performance. The low and mid-range service robot market can be filled by this product.
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15 articles
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