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Analysis on non-equilibrium load feature of image scanning system
XU Zheng-Ping, GE Wen-Qi, YANG Shou-Wang, ZHENG Fei, WANG Jian-Lin
Chinese Journal of Engineering Design, 2010, 17(2): 102-106.
In order to facilitate the design of control system and mechanical weightmatching, research on the non-equilibrium load feature of imaging scanning systems was carried out. Beginning with the design of the cam, the operating modes of the camera was briefly introduced, and the conclusion that when the camera operated in the position-angle-extension mode, the gravitation of the cam and follower would be projected on the plane of cam scanning was drawn. Academic analysis was done to the non-equilibrium load feature of image scanning systems. Based on the analysis of the motor model, one method to test the load torque through the open-response was induced, and the root of the error was analyzed. The academic analysis shows that when camera positionangle equals to zero, the inertial force of the follower causes the non-equilibrium of motor load torque and the load torque is directionally proportional to the motor rotating speed. Otherwise, the projected part of the gravitation of the cam and follower on the cam scanning plane would affect the load torque. The load torque is also directionally proportional to the position-angle. The research would provide academic reference for the design of the control system and mechanical weight-matching.
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Simulation and experimental research on human riding comfort in human-vehicle system
ZHANG E, LIU Zhong-Hua, JI Zhi-Hong, DAN Jun-Yong, WANG Dong-Sheng
Chinese Journal of Engineering Design, 2010, 17(2): 107-113.
Vehicle vibration influences human riding comfort directly. In order to evaluate human riding comfort (HRC) of human-vehicle systems in vibration environment efficiently, a biomechanical simulation model of human-vehicle systems was constructed in the ADAMS/View and LifeMOD. By simulating road roughness and inputting the road surfaces as a vibration excitation to human-vehicle systems, the simulation research on HRC was carried out on different roads and at various speeds. Then the human vibration experiments were done on the SA30-S802/ST random vibration table to verify the results of the simulations. Through comparison, it was concluded that the simulation result agreed with the experimental data generally, which verifies the correctness of the biomechanical simulation model of human-vehicle systems and reliability of simulation on HRC to some degree. The research has certain reference value for rapidly evaluating HRC of human-vehicle systems and provides efficient methods to forecast and evaluate HRC at the stage of vehicle design.
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Modeling and dynamic simulation of shearer cutting unit
ZHAO Li-Juan, WANG Cheng-Yun
Chinese Journal of Engineering Design, 2010, 17(2): 119-123.
The bad working condition and complexity of workload of shearer lead to the big risk and cost for the experiment based on prototypes. While the adoption of virtual prototyping technology for modeling and simulating can achieve a comprehensive assessment before the physical prototype is available, and gain a system-level optimized product. The rigid-flexible coupled virtual prototype model of shearer cutting units was established, and analysis on the steps including modeling with Pro/E, simulating load with MATLAB, producing modal neutral file with ANSYS and setting simulation parameter in ADAMS was carried out. It greatly enhanced the operational skills of multi-domains modeling and simulation based on Pro/E, ANSYS, ADAMS and MATLAB, and it has great reference value for the research on the multi-body system working reliability.
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Design and study on high speed on/off valve in electro-hydraulic variable valve system
XIE Ying-Jun, LOU Xiang-Ya, JIN Bo, LIU Jin-Rong
Chinese Journal of Engineering Design, 2010, 17(2): 138-145.
The high speed solenoid design method by combining finite element computation with empirical formula was proposed to improve its magnetic force and dynamic characteristics. The mathematical model of high speed solenoids was established and the impact of structure parameters, which could not be obtained by empirical formula, to the solenoid's static-dynamic characteristics, such as taper angle, length of armatures and non-magnetic length, was analyzed by Ansoft software. On the basis of this a high speed solenoid was designed and its static-dynamic performance was tested. The agreement between the experimental results and the simulation results proved that the design accuracy of solenoids can efficiently be improved by this method and the static-dynamic characteristics of high speed solenoids can be improved greatly by optimizing the taper angle, the length of armatures and the non-magnetic length.
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Design and research on hydraulic coke cutting monitoring system
WANG Tao, GAO Zhi, YE Jian-Min, HU Xiu-Liang
Chinese Journal of Engineering Design, 2010, 17(2): 146-150.
Combined with the characteristics of hydraulic coke cutting in domestic delayed coking units, adopting the monitoring technology in hydraulic coke cutting, an automatic monitoring system in hydraulic coke cutting which can be commonly used in existing devices was developed. In order to reach the purpose of monitoring hydraulic coke cutting, the entire monitoring system was tested on the two following aspects: coke tower vibration signal and a high degree signal of coke device, through the acquiring and processing the two kinds of signals to monitor the position of coke cut states; In the actual test, analysis on the changes of the signals of hydraulic coke cutting processes was carried out, to ensure the reliability and security of the entire system. The monitoring system will eventually be applied to Shanghai Petrochemical delay coking process to monitor the hydraulic conditions, and thus achieve the automatic condition monitoring of hydraulic coke cutting. Moreover, this system can avoid operator experience discrimination and environmentalimpact disadvantage, and have good economic and practical significance.
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Design of full-automatic toilet for waste-water utilization
QIN Hui, CAO Yan-Yan, ZHOU Li-Jie, DONG Bei-Bei, LIU Yan-Xia, LIU Yu, MA Yan-Li
Chinese Journal of Engineering Design, 2010, 17(2): 151-155.
In the view of water resource protection, the performance of cost and its economy, a full-automatic toilet for waste-water utilization was presented, the working principle and inner structure of which were emphatically elaborated. The performance index of washing function, water-saving efficiency, environmental protection, reliability and service life have exceeded the existing water-saving ones. Besides, the degree of its automation and convenient application has reached the international top level. The characteristics of its automation are as follows: choose waste-water preferentially when washing toilet; use the minimum volume of tap water when the waste-water is not enough; the waste-water recovery unit can keep the maximum volume of water; automatically identify the quantity of waste-water, and consequently automatically choose the right drainage tank and collect waste-water; collect waste-water automatically. The application results show that this toilet is superior in automation, performance-price ratio, reliability and flexibility and convenience, and therefore the design has a broad application prospects.
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Optimization design of heat exchangers in automobile air-condition
ZHOU Qing-Hui, JI Wei, WANG Duo
Chinese Journal of Engineering Design, 2010, 17(2): 156-160.
In order to improve the performance of automotive air conditioners, the best method is to escalate the heat efficiency of heat exchangers. Due to the constraints of automotive interior space, it is impossible to merely rely on increasing the volume of heat exchanger to advance the thermal efficiency, and so it is of practical significance in structural optimization and design of heat exchangers. The structure optimization design of heat exchangers can be completed by Fluent simulation and orthogonal experiment. Fluent software can simulate the heat flowing and exchanging process, and the orthogonal experiment can build regression equation. So a mathematic model can be built which can quantitatively describe the outlet temperature and exchange heating efficiency with fin pitch, fin height, tube space. In the end, experiment is done to validate the optimization design. The result shows that the optimal structure parameters of heat exchanger is 1.1 mm fit pitch, 6.9 mm fin height, and 5.2 mm tube space, and the regression equation of outlet temperature is Y=307.308+2.333X1 +0.677X2+0,561X3-2.501X12according to Fluent simulation, and the influence factors of outlet temperature is fin spacing, fin height and pitch pipes in turn. Combining the Fluent simulation with orthogonal experimental design is an optimal method in product structure analysis and optimization.
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15 articles
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