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Research on semantic descriptions of product material texture
CAI Jing, GAN Jing
Chinese Journal of Engineering Design, 2011, 18(4): 237-240.
In order to define the perceptual experience of the feeling features of various materials to users, and quantify the qualitative problem of product material texture, a range of adjectives were assessed quantitatively to describe the feeling features of materials, and a series of suitable sample pictures were conducted to show material texture. Considering physical and mental feelings of users, questionnaires were sent out which users could match these adjectives with samples. And then, using statistical analysis and comparative analysis to analyze the collected statistics, the descriptive words of the texture semantics of 8 different typical product materials are developed, so that designers can do property design and demand analysis accurately and rapidly, and communicate with engineers and sales effectively.
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Optimal design of pillar structure of horizontal machining center HDM50 considering static and dynamic stiffness
YI Zhao-Feng, ZHANG Guan-Feng, ZHAO Guo-Zhong, GUAN Zhen-Qun
Chinese Journal of Engineering Design, 2011, 18(4): 241-245.
As a key component of machining center, the structural design of pillar impacts the mechanical properties and precision significantly. Aiming to improve the dynamic property of pillar and considering the performance requirements for static and dynamic stiffness of machining center, this article proposed optimal design scheme of pillar structure and gave the optimization model. The pillar was conducted topology optimization in Altair OptiStruct to achieve topology structure with high performance. Considering machinability, the pillar was simplified to be stiffened panel structure. Based on it, detailed design was obtained by combining genetic algorithm with APDL of ANSYS. Compared with original design, the pillar's dynamic stiffness has increased considerably, which shows the presented methods can provide theoretical guidance to structural design of the machining center.
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Parameterized modeling of gear without involute equations based on Pro/E
HE Chao, ZHOU Hou-Ming, DENG Jian-Xin
Chinese Journal of Engineering Design, 2011, 18(4): 251-254.
In order to avoid establishing the tedious involute equation, and accurately get the non-involute tooth profile curve of the gear tooth root part namely the dedendum transition curve rather than just make an approximate treatment,meanwhile, effectively simulate the machining process of the gear contour,which can make the parameterized modeling of the gear more convenient and higher precision,the method was as follows: according to the principle of generating method about machining the gear and the simulation of the rack tool machining the gear as the basis,parameterizing the rack system, modifying curves generated by the profile points of the rack tool in Pro/E movement simulation, the accurate gear involute could be obtained. Then the establishment of the gear parametric 3D model was completed. This method can effectively simulate the machining process of the gear contour and realize the gear tooth profile drawn exactly,which avoids the bondage of the involute parameter equation and the programming language, and is novel, practical and easy-to-understand in 3D parametric gear design.
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Fluid simulation and analysis for automotive air intake systems based on CFD
WANG Zhi-Lin, CHENG Kai, LIN Yuan
Chinese Journal of Engineering Design, 2011, 18(4): 265-269.
Generally, the empirical equations are frequently used in the traditional design method of air intake system of engine auxiliary system, which leads to the results inaccuracy, sometimes big deviation exists between the empirical data and calculated data. Aiming at this difficult problem, a design method based on CFD (computational fluid dynamics) was proposed. After establishing the threedimensional model and meshing the intake system, RNG(renormalization-group) turbulence model was chosen to establish mathematical model of gas phase. Under some defined appropriate boundary conditions, the gas flow-field in air intake system was simulated by Fluent code. Additionally, in order to take the influence of air filter gauze, the structure of air filter was assumed to porous zone and the distribution of speed and pressures corresponding to the three methods were compared. And the air resistance was chosen as the testing criterion to evaluate the quality of this method. Results show that the second program, whose inlet resistance was least to be the best program. The method provides technological reference for the design of intake system.
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The flow character and emission performance for intake and exhaust system of the non-road spark-ignition small engines
ZHANG Zhen-Ning, LIU Sheng-Ji, WANG Jian, LI Zhi-Dan
Chinese Journal of Engineering Design, 2011, 18(4): 270-274.
Euramerican laws for emission of non-road spark-ignition small engines become more rigorous continuously. Now, the great difference among the nonroad spark-ignition small engines which is made in China of different batches has become the common technology problem in industry. The density of gas mixture exerts a tremendous influence on the emission of engine. Using developmental steady flow test rig for intake and exhaust system of non-road sparkignition small engines, testing the intake and exhaust port in cylinder head, air filter and analyzing the test data, it was gotten that the difference of the flow character about the intake-exhaust system and the product waviness of different batches was the main reason for the change of density of gas mixture and the difference of the emission performance. The result shows that intake and exhaust port of such engines using casting cylinder head are affected largely by the casting technique, and the flow coefficient is low, which makes the engine performance hard to be improved. Improving the flow character of the intake and exhaust system is an important way to optimize the engine performance.
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Modeling and simulation of static route planning for the early warning airborne
WANG Guo-Shi, LI Qiang, YANG Zheng, WU Chang-Fei
Chinese Journal of Engineering Design, 2011, 18(4): 275-281.
The early warning airborne(EWA) is an important part of air warning detection. It is extraordinary important to plan the route for the EWA. Based on analyzing the differences of route planning for the EWA from other aerocrafts, this paper researched the static route planning for the EWA. Firstly, the static route planning for the EWA was divided into two phases according to the present EWA campaign application pattern and the important factors which influenced the performance of the EWA to surveil targets. Then, after respectively modeling each dominant factor which influenced each phase of route planning, some cost functions were formalized, and the steps and methods of each phase of route planning were designed. The modified algorithm based on particle swarm optimization (PSO) was applied to search the route. After simulating under the platform of Matlab, it is proved that the model of this paper designed could automatically plan the EWA route according to the situation of targets distribution.
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Testing study on relationship of characteristic information in tribological system
FENG Wei, HE Shi-Zhong
Chinese Journal of Engineering Design, 2011, 18(4): 288-292.
Aiming at diversity of the characteristic information and regularity during the service life in the tribological system, the tribological characteristic information system of gearbox selected as the object of study was established. Relationship and inherent mechanism between viscosity of lubricating oil and wear information were investigated experimentally through adopting the oil analysis method for the collected oil during the fatigue wear test of gears. The behaviors of wear debris and oil deterioration were studied at the testing life, the surface morphology and composition of wear debris were investigated by SEM and EDS. The results indicate that the increase of the viscosity of lubricating oil has similarity with that of the wear information, namely,these characteristic information have the time cumulative characteristics. At the three stage of run-in period, normal period and fault period, the viscosity of lubricating oil is affected synthetically by wear debris, oil deterioration, friction polymers and oil sludge, change of its viscosity and change of wear parameter have the good mapping relationship.
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Design of the Ac motor drive electromechanical hybrid simulation brake inertia bench
XING Ji-Long, ZHOU Zhi-Gang, LI Yun-Peng, WANG Tie-Shan
Chinese Journal of Engineering Design, 2011, 18(4): 293-297.
Most of the current brake inertia benches adopt DC motor drive and purely mechanical simulation method,and they have disadvantages of slow response, inertia adjustment difficulties, low simulation accuracy. To overcome these shortcomings, based on methods of the mechanical simulation and electric simulation combination and adopting the technology of the vector frequency conversion, an automobile brake inertia bench that can achieve fast response and stepless adjustment was designed. This paper describes the basic principle of the bench, the overall structure, technical parameters and the choice of AC motor. Finally, the bench was used in the test and verification, the results show that the inertia error of bench is far less than that specified in the vehicle brake bench performance test standards. This design greatly improve simulation accuracy, achieves the design requirements, and can be applied to practical production.
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Application of selfadaptive fuzzy control on the automatic verticality control of rotary drilling rig
WANG Lin-Lin, HU Hui-Yi, TIAN Hui-Yi, TANG Xing-Lun
Chinese Journal of Engineering Design, 2011, 18(4): 298-302.
Aimed at the features of verticality control system, i.e., non-linearity, uncertainty and multivariable, the control system of rotary drilling rig verticality based on self-adaptive fuzzy control was proposed in order to establish a high-quality and high-efficiency system which could be simply described. Through the simulation and experiment, it shows that self-adaptive fuzzy control algorithm makes tracing error achieve the expected target in a short time, and this control system has an outstanding control results. This verified the feasibility and effectiveness of the self-adaptive fuzzy control arithmetic for the rotary drilling rig verticality control system.
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The design and realization of PKE system based on ARM9
ZHANG Shao-Jie, MA Tie-Hua, SHEN Da-Wei
Chinese Journal of Engineering Design, 2011, 18(4): 303-307.
In order to solve the problem that the the PKE(passive keyless enter) with a fixed-frequency used in mid-and-low end cars was interfered and broken easily, which led to the damage of anti-theft system and even the loss of cars, and in order to ensure the PKE can be used long and be expanded and upgraded in the future, a new, low power consumption and high reliability PKE was designed with the S3C2410 microprocessor which is based on ARM9 and the RF transceiver chip nRF905 which has the function of frequency modulation. As frequency-hopping communication technology was used in the system, the information would not be disturbed or blocked in the communication process, which increased the reliability of the system. With reasonable power-management module, the system power consumption was greatly reduced. Test shows that the new PKE can well meet the practical application.
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17 articles
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