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工程设计学报  2022, Vol. 29 Issue (6): 776-783    DOI: 10.3785/j.issn.1006-754X.2022.00.080
整机和系统设计     
掘锚一体机机载式探放水钻机控制系统的设计
谷树伟1,2(),陈凯2,宋亚新2,于明生2,刘治翔3(),邹康3
1.辽宁工程技术大学 电气与控制工程学院,辽宁 葫芦岛 125000
2.国家能源集团包头能源有限责任公司 李家壕煤矿,内蒙古 鄂尔多斯 017000
3.辽宁工程技术大学 矿产资源开发利用技术及装备研究院,辽宁 阜新 123000
Design of control system of airborne water exploration and drainage drilling rig of excavating and anchoring all-in-one machine
Shu-wei GU1,2(),Kai CHEN2,Ya-xin SONG2,Ming-sheng YU2,Zhi-xiang LIU3(),Kang ZOU3
1.Faculty of Electrical and Control Engineering, Liaoning Technical University, Huludao 125000, China
2.Lijiahao Coal Mine, Baotou Energy Co. , Ltd. of National Energy Group, Ordos 017000, China
3.Research Institute of Mineral Resources Development and Utilization Technology and Equipment, Liaoning Technical University, Fuxin 123000, China
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摘要:

为了解决传统坑道钻机在进行掘进巷道探放水作业时由于体积庞大而不便于快速安装和作业的问题,设计了一种掘锚一体机机载式探放水钻机。介绍了机载式探放水钻机的结构及其自动电控系统的总体架构,设计了控制系统的硬件,分析了其工作流程,进行了探放水钻机厂内和井下工业性实验,实验结果验证了所设计的探放水钻机控制系统的可行性。采用所研制的探放水钻机可以显著提高探放水作业效率,其具有良好的应用前景。

关键词: 掘锚一体机机载式钻机探放水钻机控制系统监控系统    
Abstract:

In order to solve the problem that the traditional tunnel drilling rig is not convenient for rapid installation and operation due to its huge volume when conducting the water exploration and drainage operation in the tunneling roadway, an airborne water exploration and drainage drilling rig of excavating and anchoring all-in-one machine was designed. This paper introduced the structure of the airborne water exploration and drainage drilling rig and the overall structure of its automatic electronic control system, designed the hardware of the control system, analyzed its work flow, and conducted industrial experiments in the factory and underground for the water exploration and drainage drilling rig. The experimental results verified the feasibility of the control system of the designed drilling rig. The developed water exploration and drainage drilling rig can significantly improve the efficiency of water exploration and drainage, and has a good application prospect.

Key words: excavating and anchoring all-in-one machine    airborne drilling rig    water exploration and drainage drilling rig    control system    monitoring system
收稿日期: 2022-02-23 出版日期: 2023-01-06
CLC:  TP 028.8  
基金资助: 国家自然科学基金资助项目(51904142)
通讯作者: 刘治翔     E-mail: 264012@qq.com;380357369@qq.com
作者简介: 谷树伟(1978—),男,吉林农安人,工程师,博士,从事煤矿安全生产研究,E-mail: 264012@qq.com
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引用本文:

谷树伟,陈凯,宋亚新,于明生,刘治翔,邹康. 掘锚一体机机载式探放水钻机控制系统的设计[J]. 工程设计学报, 2022, 29(6): 776-783.

Shu-wei GU,Kai CHEN,Ya-xin SONG,Ming-sheng YU,Zhi-xiang LIU,Kang ZOU. Design of control system of airborne water exploration and drainage drilling rig of excavating and anchoring all-in-one machine[J]. Chinese Journal of Engineering Design, 2022, 29(6): 776-783.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2022.00.080        https://www.zjujournals.com/gcsjxb/CN/Y2022/V29/I6/776

图1  探放水钻机安装位置示意
图2  探放水钻机结构
图3  探放水钻机自动电控系统总体架构
序号监测量传感器类型型号量程
1一级伸缩油缸位移位移传感器1 200 mm
2二级伸缩油缸位移GUC1200B
3钻机进给油缸位移
4垂直旋转回转驱动所调节的整机倾角矿用本安型倾角传感器GUD90(A)-45°~45°
5水平回转驱动所调节的整机水平转角矿用本安型编码器BQH24
6支撑立柱下段油缸压力油压力传感器0~30 MPa
7支撑立柱上段油缸压力
8动力头旋转载荷GPD60
9动力头推进载荷
10系统总压力
11掘锚一体机倾角矿用本安型倾角传感器GUD90(A)-45°~45°
12掘锚一体机水平距离超声波测距传感器GUC66 000 mm
13设备振动加速度矿用本安型振动传感器GBC80(A)-80~80 m/s2
14掘锚一体机振动加速度
表1  探放水钻机控制系统主要监测传感器的型号及量程
序号功能型号流量/(L/min)
进油联STPSV55C2C/240-3200
第1联动力头旋转马达控制-42H100/100NN/EA2100
第2联动力头推进油缸控制
第3联俯仰姿态调整马达控制-32H80/80NN/EA280
第4联水平姿态调整马达控制
第5联一级伸缩油缸位移控制
第6联二级伸缩油缸位移控制
第7联支撑立柱旋转油缸控制
第8联支撑立柱油缸控制
尾联-E1-G24MA-10m
表2  电磁防爆阀组的型号和参数
图4  PLC控制系统主要模块的接线
图5  钻探作业流程
图6  钻进深度和钻杆数量自动记录流程
图7  卡钻处理流程
图8  外置式油缸位移传感器安装方式
图9  掘锚一体机机载式探放水钻机监控界面
图10  掘锚一体机机载式探放水钻机现场测试结果
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