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工程设计学报  2018, Vol. 25 Issue (4): 481-487,494    DOI: 10.3785/j.issn.1006-754X.2018.04.016
整机和系统设计     
钢帘线残余扭转在线监测及自动消除控制系统设计
曹冠1, 陆观1, 邱自学1, 孙小刚1, 夏永平2, 庄超2
1. 南通大学 机械工程学院, 江苏 南通 226019;
2. 江苏高和智能装备股份有限公司, 江苏 盐城 224051
Design of on-line monitoring and automatic elimination control system for residual torsion of steel cord
CAO Guan1, LU Guan1, QIU Zi-xue1, SUN Xiao-gang1, XIA Yong-ping2, ZHUANG Chao2
1. School of Mechanical Engineering, Nantong University, Nantong 226019, China;
2. Jiangsu Gaohe Intelligent Equipment Co., Ltd., Yancheng 224051, China
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摘要:

钢帘线在捻制的过程中会产生残余扭转,导致钢帘线在捻制完成后沿捻制相反的方向出现不同程度的回转,严重影响钢帘线的使用性能。为了减小钢丝捻制过程中出现的残余扭转,设计了钢帘线残余扭转在线监测及自动消除控制系统。利用西门子S7-200系列PLC(programmable logic controller,可编程逻辑控制器)对控制系统的软件和硬件进行合理配置,并详细阐述了系统的硬件和软件设计。采用台达DOP系列的触摸屏,实现钢帘线残余扭转在线实时监测的功能。该设备整机性能稳定,实现了残余扭转的控制与消除,满足生产线高柔性化、高效率、高质量的自动化生产要求。

关键词: 钢帘线残余扭转自动消除控制系统    
Abstract:

The steel cord will produce residual torsion stress during twisting, which will cause different degrees of rotation opposite the twisting direction after the twisting progress is finished, and it will seriously affect the performance of steel cord. In order to reduce the residual torsion stress in the process of wire twisting, the on-line monitoring and automatic elimination control system for the residual torsion of steel cord was designed. The software and hardware of the control system were reasonably configured by the SIEMENS S7-200 series PLC (programmable logic controller), and the hardware and the software design of the system were expounded in detail. The touch screen of the delta DOP series was used to realize the on-line real-time monitoring of the residual torsion value of steel cord. The whole machine has stable performance and realizes the control and elimination of the residual torsion, which meets the requirements of automatic production with high flexibility, high efficiency and high quality in the production line.

Key words: steel cord    residual torsion    automatic elimination    control system
收稿日期: 2017-12-21 出版日期: 2018-08-28
CLC:  TP273  
基金资助:

国家自然科学基金资助项目(61673226);江苏省高校自然科学研究面上项目(17KJB460009);南通市科技应用研究计划项目(GY12016018)

通讯作者: 陆观(1983-),女,江苏南通人,副教授,博士,从事先进传感器技术及其结构健康监测研究,E-mail:luguan@ntu.edu.cn     E-mail: luguan@ntu.edu.cn
作者简介: 曹冠(1993-),男,江苏常州人,硕士生,从事机电一体化装备及测控技术研究,E-mail:446429080@qq.com,https://orcid.org/0000-0002-7304-7710
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引用本文:

曹冠, 陆观, 邱自学, 孙小刚, 夏永平, 庄超. 钢帘线残余扭转在线监测及自动消除控制系统设计[J]. 工程设计学报, 2018, 25(4): 481-487,494.

CAO Guan, LU Guan, QIU Zi-xue, SUN Xiao-gang, XIA Yong-ping, ZHUANG Chao. Design of on-line monitoring and automatic elimination control system for residual torsion of steel cord[J]. Chinese Journal of Engineering Design, 2018, 25(4): 481-487,494.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2018.04.016        https://www.zjujournals.com/gcsjxb/CN/Y2018/V25/I4/481

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