Please wait a minute...
JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE)
    
Dynamic characteristics simulation of two-stage bi-direction hydraulic synchronization control system
YANG Wen-bin, HU Jun-ke, WANG Zi-po
College of Mechanical and Electrical Engineering, Central South University, Changsha 410012, China
Download:   PDF(1743KB) HTML
Export: BibTeX | EndNote (RIS)      

Abstract  

To resolve the problem of the large overshoot and low reliability of the traditional proportional servo synchronization control system, a two-stage bi-direction hydraulic synchronization control system was proposed. With analysis of the proposed control system through dynamic mathematical modeling, a nonlinear mathematical model was established, followed by the simulation of the proposed system in AMESim and PID parameters were optimized by genetic algorithm. After comparisons of the synchronization features under extreme conditions, such as system boot phase, heavy uneven loads, damage or power off of the proportional servo valve, between the proposed system and the traditional proportional servo synchronization control system were done. Simulation results show that the two-stage bi-direction hydraulic synchronization control system has the advantages of smooth performance, high reliability, little overshoot, rapid response, and high synchro-precision.



Published: 01 April 2015
CLC:  TH 137  
Cite this article:

YANG Wen-bin, HU Jun-ke, WANG Zi-po. Dynamic characteristics simulation of two-stage bi-direction hydraulic synchronization control system. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2014, 48(6): 1107-1113.

URL:

http://www.zjujournals.com/eng/10.3785/j.issn.1008-973X.2014.06.020     OR     http://www.zjujournals.com/eng/Y2014/V48/I6/1107


两级双向液压同步控制系统动态特性仿真

针对传统一级比例伺服同步控制系统存在超调量大、可靠性不高等问题,提出两级双向液压同步控制系统.对两级双向液压同步控制系统进行动态数学建模分析,并给出同步控制系统非线性数学模型;采用AMESim对系统进行仿真研究,并运用遗传算法对比例-积分-微分控制器(PID)参数进行优化,分析比较两种系统在启动、偏载以及比例伺服阀损坏或突然掉电等极端工况下的同步特性.仿真结果表明:两级双向液压同步控制系统具有工作平稳、启动时无明显超调、可靠性高、响应速度快以及同步精度高等优点.

[1] 游张平,彭英,李万莉,等.连续墙液压抓斗起重机双主卷扬同步控制[J].同济大学学报,2010,38(11): 1635-1640.
YOU Zhang-ping, PENG Ying, LI Wan-li,et al. Adaptive synchronization control of diaphragm wall grab crane with double main hoist[J]. Journal of Tongji University: Natural Science, 2010, 38(11): 1635-1640.
[2] 邓飙,苏文斌,郭秦阳,等.双缸电液位置伺服同步控制系统的智能控制[J].西安交通大学学报,2011,45(11): 85-90.
DENG Biao, SU Wen-bin, GUO Qin-yang,et al. Intelligent control for electro-hydraulic position servo synchronic control system with double cylinders[J]. Journal of Xi’an Jiaotong University, 2011, 45(11): 85-90.
[3] 苏东海,韩国惠,于江华,等.液压同步控制系统及其应用[J].沈阳工业大学学报,2005,27(4): 364-367.
SU Dong-hai, HAN Guo-hui, YU Jiang-hua,et al. Design and application of hydraulic synchronization control system[J]. Journal of Shengyang University of Technology, 2005, 27(4): 364-367.
[4] 陈永亮,王向伟,潘高峰,等.液压支架试验台电液多轴加载系统耦合调平控制[J].煤炭学报, 2011, 36(10): 1762-1767.
CHEN Yong-liang, WANG Xiang-wei, PAN Gao-feng,et al. Coupling leveling controller design of electro-hydraulic multiaxis synchronous loading for hydraulic support test rig[J].Journal of China Coal Society, 2011, 36(10): 1762-1767.
[5] 金耀,夏毅敏.基于比例阀控蓄能器调节偏载的液压同步驱动系统:中国,CN 102650304A[P]. 20120829.
JIN Yao, XIA Yi-min. Eccentric load adjustment of hydraulic synchronization drive system based on proportional valve controlled accumulator: China, CN 102650304A[P]. 20120829.
[6] 周如林,龚国芳,施虎,等.盾构推进系统液压缸的同步协调控制[J]. 工程设计学报,2009, 16(6):  457-461.
ZHOU Ru-lin,GONG Guo-fang,SHI Hu,et al. Synchronization coordinated control of the hydraulic cylinder of the thrust system on shield machine [J]. Journal of Engineering Design, 2009, 16(6): 457-461.
[7] Chen Cheng-yi, Liu Li-qiang, Cheng Chi-cheng, et al. Fuzzy controller design for synchronous motion in a dual-cylinder electro-hydraulic system [J]. Control Engineering Practice, 2008, 16(6): 658-673.
[8] 董春芳,孟庆鑫. 多缸电液调平系统相邻交叉耦合同步控制[J].哈尔滨工程大学学报2012, 33(3):  366-370.
DONG Chun-fang, MENG Qing-xin. Synhroni-zation control of an electro-hydraulic leveling system based on adjacent cross coupling[J]. Journal of Harbin Engineering University, 2012, 33(3): 366-370.
[9] 倪敬,项占琴,潘晓弘,等.多缸同步提升电液系统建模和控制[J].机械工程学报,2006,42(11): 81-87.
NI Jing, XIANG Zhan-qin, PAN Xiao-hong,et al. Motion synchronization modeling and control for multi-cylinder electro-hydraulic elevating system [J]. Chinese Journal of Mechanical Engineering, 2006,42(11): 81-87.
[10] 侯继伟,李世伦,陈鹰,等.高大空间火灾模拟及探测平台电液同步驱动控制[J].机械工程学报,2010,46(14): 154-160.
HOU Ji-wei, LI Shi-lun, CHEN Ying,et al. Electro-hydraulic synchronization driving control for the platform of large space fire simulation and detection[J]. Chinese Journal of Mechanical Engineering, 2010,46(14): 154-160.
[11] 王伟,傅新,谢海波,等.基于AMESim的液压并联机构建模及耦合特性仿真[J].浙江大学学报:工学版,2007,41(11): 1875-1880.
WANG Wei, FU Xie,XIE Hai-bo,et al. Modeling of AMESim based hydraulic parallel mechanism and simulation of its coupling characteristics [J]. Journal of Zhejiang University: Engineering Science,2007,41(11):  1875-1880.
[12] 毛敏,于希宁.基于遗传算法的PID参数优化方法[J].中国电力,2002,35(8): 48-51.
MAO Ming, YU Xi-ning. Optimization of PID parameters based on genetic algorithm[J].Electr ic Power,2002,35(8): 48-51.

[1] OUYANG Xiao-ping, ZHAO Tian-fei, LI Feng, YANG Shang-bao, ZHU Ying, YANG Hua-yong. Integral variable PI control on flow load simulator of aircraft hydraulic system[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(6): 1111-1118.
[2] DING Ru-qi, XU Bing, ZHANG Jun-hui. Coupling property of pressure and velocity compound control in individual metering systems[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(6): 1126-1134.
[3] ZHANG Qiang, WEI Jian-hua, SHI Wen-zhuo. Blank holder force control of hydraulic cushion with soft relief fuzzy PID controller[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(6): 1143-1152.
[4] NI Jing, FENG Guo-dong, WANG Zhi-qiang, GAO Dian-rong, XU Ming. Optimization design of internal curve type water hydraulic motor with plain flow distribution[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(5): 946-953.
[5] DING Jia-xin, CHEN Ying-long, ZHOU Hua. Effect on residual wall thickness of parts with floating core injection of water-assisted injection molding[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(5): 937-945.
[6] XU Bing, SU Qi, ZHANG Jun-hui, LU Zhen-yu. Analysis for drive circuit and improved current controller for proportional amplifier[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(4): 800-806.
[7] DU Rui long, CHEN Ying long, ZHOU Hua, WANG Jia. New distributing mechanism for high speed single-piston axial piston pump[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(10): 1902-1910.
[8] WANG Jian sen, LIU Yao lin, JI Hong, WANG Peng fei. Transient simulation on flow force of non-circular opening spool valve[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(10): 1922-1926.
[9] HU Xiao dong, GU Lin yi, ZHANG Fan meng. High-speed on/off valves applied in digital displacement motor[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(8): 1551-1560.
[10] QUAN Ling xiao, LI Dong, LIU Song, LI Chang chun, KONG Xiang dong. Influence factors analysis on frequency domain characteristics of expansion loop[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(6): 1065-1072.
[11] LIAO Xiang ping, GONG Guo fang, PENG Xiong bin, WU Wei qiang. Jam breakout characteristic of tunnel boring machine based on hydro viscous drive mechanism[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(5): 902-912.
[12] ZHAO Peng yu, CHEN Ying long, ZHOU Hua, YANG Hua yong. Potential energy recovery and energy management strategy of hydraulic hybrid excavator[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(5): 893-901.
[13] ZHAO Peng yu, CHEN Ying long, SUN Jun, ZHOU Hua. Modeling and simulation of well test and production test system based on hydraulic balance[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(4): 650-656.
[14] WANG Xuan, TAO Jian feng, ZHANG Feng rong, WU Ya jin, LIU Cheng liang. Precision position control of pump controlled asymmetric cylinder[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(4): 597-602.
[15] LIU Tong, GONG Guo fang, PENG Zuo, WU Wei qiang, PENG Xiong bin. Hybrid cutterhead driving system for TBM based on hydraulic transformer[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(3): 419-427.