Please wait a minute...
JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE)
Mechanical and Electrical Engineering     
Transient simulation on flow force of non-circular opening spool valve
WANG Jian sen, LIU Yao lin, JI Hong, WANG Peng fei
Key Laboratory of Fluid Machinery and Systems, Lanzhou University of Technology, Lanzhou 730050, China
Download:   PDF(1209KB) HTML
Export: BibTeX | EndNote (RIS)      

Abstract  

The oil outflow condition in the spool valve with U shaped notches was analyzed as an example in order to obtain the flow forces characteristics of the non-circular opening spool valve in spool movement process under such conditions as different spool speed, direction of movement, pressure differential and throttle slot numbers. The non-conformal, sliding mesh techniques and UDF programming method were adopted. Numerical results show that there is only marginal difference between the flow forces obtained from steady and transient calculations when the spool speed is below 0.1 m/s, so transient calculation can be approximately used in place of steady state calculation. The deviation between these two simulation results became more obvious with the increase of spool speed. The flow force hysteresis appeared when the spool motion direction changed. Flow force redirection happened when the spool approaching to small valve opening with big speed in closing movement. The hysteresis became more obvious with the addition of spool speed, pressure differential and throttling groove number.



Published: 28 October 2016
CLC:  TH 137  
Cite this article:

WANG Jian sen, LIU Yao lin, JI Hong, WANG Peng fei. Transient simulation on flow force of non-circular opening spool valve. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(10): 1922-1926.

URL:

http://www.zjujournals.com/eng/10.3785/j.issn.1008-973X.2016.10.011     OR     http://www.zjujournals.com/eng/Y2016/V50/I10/1922


非全周开口滑阀运动过程液动力数值计算

为了获取非全周开口滑阀运动过程液动力特性,以油液流出U形节流槽方向为例,采用非一致性、滑移网格技术及UDF编程方法,研究阀芯运动速度、运动方向、进出口压差及节流槽个数对阀芯所受液动力的影响规律.研究结果表明,在阀芯运动速度低于0.1 m/s,阀芯运动时所受的液动力与阀口开度一定稳态计算时的液动力相差不大,可以用瞬态计算近似稳态计算;阀芯运动速度越高,阀芯所受液动力与稳态计算时液动力偏离越大;当阀芯运动方向改变时,液动力出现滞环,速度越大,滞环越大且在小开口下出现液动力方向变化;进出口压差越大,节流槽个数越多,阀芯所受液动力增大,滞环越明显.

[1] 冀宏,傅新,杨华勇.非全周开口滑阀稳态液动力研究[J].机械工程学报,2003, 39(6): 13-17.
JI Hong, FU Xin, YANG Huayong. Study on steady flow force of noncircular opening spool valve [J]. Chinese Journal of Mechanical Engineering, 2003, 39(6):13-17.
[2] AMIRANTE R, DEL VESCOVO G, LIPPOLIS A. Flow forces analysis of an open center hydraulic directional control valve sliding spool [J]. Energy Conversion and Management, 2006, 47(1): 114-131.
[3] AMIRANTE R, MOSCATELLI P G, CATALANO L A. Evaluation of the flow forces on a direct (single stage) proportional valve by means of a computational fluid dynamic analysis [J]. Energy Conversion and Management, 2007, 48(3): 942-953.
[4]方文敏,成琳琳,傅新,等.带U形节流槽的滑阀稳态液动力研究[J].浙江大学学报:工学版,2010, 44(3):574-580.
FANG Wenmin, CHENG Linlin, FU Xin, et al. Investigation on steady state flow force of spool valve with Ugrooves [J]. Journal of Zhejiang University: Engineering Science, 2010, 44(3): 574-580.
[5] 吴晓明,要继业,李伟,等.U+K节流槽滑阀的数值模拟[J].流体传动与控制,2010, 5: 13-16.
WU Xiaoming, YAO Jiye, LI Wei, et al. The numerical simualtion of spool valve with U+K notches [J]. Fluid Power Transmission and Control, 2010, 5: 13-16.
[6] 高俊庭,殷晨波,叶仪,等.非全周开口的液压滑阀内部流场的CFD解析[J].液压与气动,2013, 5: 58-61.
GAO Junting, YIN Chenbo, YE Yi, et al. CFD simulation of flow field in hydraulic spool valve with notches [J]. Chinese Hydraulic and Pneumatics, 2013, 5: 58-61.
[7] 叶仪,殷晨波,刘辉,等.节流槽阀口静态流动特性研究[J].农业机械学报,2014, 45(6): 308-316.
YE Yi, YIN Chenbo, LIU Hui, et al. Stationary flow characteristics of notches on throttling grooves [J]. Transaction of the Chinese Society for Agricultural Machinery, 2014, 45(6):308-316.
[8] DEL VESCOVO G, LIPPOLIS A. Review analysis of unsteady forces in hydraulic valves [J]. International Journal of Fluid Power, 2006, 7(3): 29-39.
[9] 赵蕾,陈青,权龙.阀芯运动状态滑阀内部流场的可视化分析[J].农业机械学报,2008,39(11): 142-146.
ZHAO Lei, CHEN Qing, QUAN Long. Visualizaion of the flow field in a moving spool valve [J].Transaction of the Chinese Society for Agricultural Machinery, 2008,39(11): 142-146.
[10] POSA A, ORESTA P, LIPPOLIS A. Influence of the spool velocity on the performance of a directionalhydraulic valve [J]. International Journal of Fluid Power, 2013, 14(3): 15-25.
[11] 王东升.节流槽滑阀阀口流量系数及稳态液动力计算的研究[D].兰州:兰州理工大学,2008: 42-43.
WANG Dongsheng. Investigation into flow coefficient of orifice and caculation of steady flow force of spool valve with notches [D]. Lanzhou: Lanzhou University of Technology, 2008: 42-43.
[12] 冀宏,侯敏,王金林,等. 液动多路阀主阀芯瞬态运动的实测[J].机床与液压,2011, 39(23): 69.
JI Hong, HOU Min, WANG Jinlin, et al. Measurement of dynamic motion of spool in hydraulic operated mutiway valve [J]. Machine Tool and Hydraulics, 2011, 39(23): 69.

[1] OUYANG Xiao-ping, ZHAO Tian-fei, LI Feng, YANG Shang-bao, ZHU Ying, YANG Hua-yong. Integral variable PI control on flow load simulator of aircraft hydraulic system[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(6): 1111-1118.
[2] DING Ru-qi, XU Bing, ZHANG Jun-hui. Coupling property of pressure and velocity compound control in individual metering systems[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(6): 1126-1134.
[3] ZHANG Qiang, WEI Jian-hua, SHI Wen-zhuo. Blank holder force control of hydraulic cushion with soft relief fuzzy PID controller[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(6): 1143-1152.
[4] NI Jing, FENG Guo-dong, WANG Zhi-qiang, GAO Dian-rong, XU Ming. Optimization design of internal curve type water hydraulic motor with plain flow distribution[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(5): 946-953.
[5] DING Jia-xin, CHEN Ying-long, ZHOU Hua. Effect on residual wall thickness of parts with floating core injection of water-assisted injection molding[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(5): 937-945.
[6] XU Bing, SU Qi, ZHANG Jun-hui, LU Zhen-yu. Analysis for drive circuit and improved current controller for proportional amplifier[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(4): 800-806.
[7] DU Rui long, CHEN Ying long, ZHOU Hua, WANG Jia. New distributing mechanism for high speed single-piston axial piston pump[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(10): 1902-1910.
[8] HU Xiao dong, GU Lin yi, ZHANG Fan meng. High-speed on/off valves applied in digital displacement motor[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(8): 1551-1560.
[9] QUAN Ling xiao, LI Dong, LIU Song, LI Chang chun, KONG Xiang dong. Influence factors analysis on frequency domain characteristics of expansion loop[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(6): 1065-1072.
[10] ZHAO Peng yu, CHEN Ying long, ZHOU Hua, YANG Hua yong. Potential energy recovery and energy management strategy of hydraulic hybrid excavator[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(5): 893-901.
[11] LIAO Xiang ping, GONG Guo fang, PENG Xiong bin, WU Wei qiang. Jam breakout characteristic of tunnel boring machine based on hydro viscous drive mechanism[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(5): 902-912.
[12] ZHAO Peng yu, CHEN Ying long, SUN Jun, ZHOU Hua. Modeling and simulation of well test and production test system based on hydraulic balance[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(4): 650-656.
[13] WANG Xuan, TAO Jian feng, ZHANG Feng rong, WU Ya jin, LIU Cheng liang. Precision position control of pump controlled asymmetric cylinder[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(4): 597-602.
[14] LIU Tong, GONG Guo fang, PENG Zuo, WU Wei qiang, PENG Xiong bin. Hybrid cutterhead driving system for TBM based on hydraulic transformer[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(3): 419-427.
[15] ZHAO Peng yu, CHEN Ying long, ZHOU Hua. Overview of hydraulic hybrid engineering machinery system and control strategy[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(3): 449-459.