Please wait a minute...
工程设计学报  2019, Vol. 26 Issue (3): 280-286    DOI: 10.3785/j.issn.1006-754X.2019.03.006
优化设计     
纯电动汽车两挡变速器减振降噪研究
王哲1, 陈勇1, 曹展1, 李光鑫1, 左扣成2
1.河北工业大学 机械工程学院, 天津 300130
2.诺迈士科技(杭州)有限公司, 浙江 杭州 310000
Research on vibration and noise reduction of two-speed transmission of pure electric vehicle
WANG Zhe1, CHEN Yong1, CAO Zhan1, LI Guang-xin1, ZUO Kou-cheng2
1.School of Mechanical Engineering, Hebei University of Technology, Tianjin 300130, China
2.Romax Technology (Hangzhou) Co., Ltd., Hangzhou 310000, China
 全文: PDF(2183 KB)   HTML
摘要:

针对纯电动汽车两挡自动变速器在工作过程中存在的振动和噪声问题,通过建立变速箱-电机转子刚柔耦合动力学模型,对变速器系统进行传递误差、齿面接触应力等分析和计算。根据纯电动汽车的常用工况及其特点,以齿轮修形参数为优化变量,传递误差为主要优化目标,综合考虑齿面载荷分布以及齿面接触应力,在多工况下对齿轮进行修形。结果表明修形后达到了优化齿面载荷分布、提高齿轮使用寿命、减小振动、降低噪声的目的,实现了齿轮多目标优化。研究结果对纯电动汽车变速器的开发有一定的借鉴作用。

关键词: 电动汽车两挡变速器齿轮修形传递误差多目标优化    
Abstract:

Focusing on the problem of vibration and noise in the working process of two-speed automatic transmission for an electric vehicle, the transmission error and gear surface stress were simulated and analyzed by establishing the rigid-flexible coupling dynamics model of the gearbox-motor rotor. According to the common working conditions and characteristics of the pure electric vehicles, the gear modification parameters were taken as the optimization variables and the transmission error was taken as the main optimization goal. The gear modification was carried out under multiple working conditions by considering the tooth surface load distribution and the tooth surface contact stress. The results showed that after the modification, the goal of optimizing tooth surface load distribution, improving the gear life and reducing the vibration and noise was achieved. The research realizes the multi-objective optimization of gear and provides a reference for the development of pure electric vehicle transmissions.

Key words: electric vehicle    two-speed transmission    gear modification    transmission error    multi-objective optimization
收稿日期: 2018-10-29 出版日期: 2019-06-28
CLC:  U 463.212  
基金资助:

国家重点研发计划资助项目(2017YFB0102403);河北省科技创新战略资助项目(20180104)

通讯作者: 陈勇(1954—),男,北京人,教授,博士生导师,博士,从事汽车系统动力学、高强度齿轮磨损摩擦学等研究,E-mail:chenyong1585811@163.com     E-mail: chenyong1585811@163.com
作者简介: 王哲(1994—),男,河北张家口人,硕士生,从事纯电动汽车变速器NVH研究,E-mail:15022396950@163.com,https://orcid.org/0000-0002-8887-7979
服务  
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章  
王哲
陈勇
曹展
李光鑫
左扣成

引用本文:

王哲, 陈勇, 曹展, 李光鑫, 左扣成. 纯电动汽车两挡变速器减振降噪研究[J]. 工程设计学报, 2019, 26(3): 280-286.

WANG Zhe, CHEN Yong, CAO Zhan, LI Guang-xin, ZUO Kou-cheng. Research on vibration and noise reduction of two-speed transmission of pure electric vehicle. Chinese Journal of Engineering Design, 2019, 26(3): 280-286.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2019.03.006        https://www.zjujournals.com/gcsjxb/CN/Y2019/V26/I3/280

1 ZHOUSheng. The dynamic and economic analysis of pure electric vehicle[D]. Changsha: Hunan University, College of Mechanical and Vehicle Engineering, 2013: 1-7.
2 UMEZAWAK, SUZUKIT. Vibration of power transmission helical gears: approximate equation of tooth stiffness[J]. Bulletin of JSME, 1986, 29(251): 1605-1611. doi:10.1299/jsme1958.29.1605
3 DENGQing-bin, WANGXiao-juan, MENGDe-wei. Gear micro geometry optimization design based on the Romax[J]. Drive System Technique, 2014, 28(4): 37-41.
4 CHENSi-yu, TANGJin-yuan, WANGZhi-wei, et al. Effect of modification on dynamic characteristics of gear transmissions system[J]. Journal of Mechanical Engineering, 2014, 50(13): 59-65.
5 LIUZu-fei. Control of automotive gearbox whine based on gear tooth modification[D]. Changchun: Jilin University, College of Mechanical Engineering, 2017: 12-15.
6 JIANGHui-xian, WENGJian-sheng. Modeling and modal analysis of transmission housing based on Romax[J]. Modern Machinery, 2014(4): 32-34, 55.
7 KANASEA M, MANE YKUIKARNIA. Manual gearbox gear whine noise prediction and importance of parametric sensitivity in NVH[C]//Symposium on International Automotive Technology, India, Jan. 9-12, 2013.doi:10.4271/2013-26-0091
8 TANGJin-yuan. A new model for calculating transmission errors of gears[J]. Journal of Mechanical Transmission, 2008, 32(6): 13-14.
9 GUTing-chang. Research and improvement on transmission error of auto gear box[J]. Drive System Technique, 2014, 28(4): 42-46.
10 LIRun-fang, WANGJian-jun. Gear system dynamics[M]. Beijing: Science Press, 1997: 48-58.
11 HARRISS L. Dynamic loads on the teeth of spur gears[J]. Proceedings of the Institution of Mechanical Engineers, 1958, 172(1): 87-112. doi:10.1243/pime_proc_1958_172_017_02
12 LIUYan-fang, LAIJun-bin, YUEHui-jun,et al. Research on the noise and vibration of the helical gear[J]. Journal of Vibration, Measurement & Diagnosis, 2016, 36(5): 960-966.
13 GERu-hai, JIANGXu-yi, YANGWen-tao. A study on the application of micro-modifications on gear tooth profile to noise reduction of automotive transmission[J]. Automotive Engineering Journal, 2009, 31(6): 557-560.
14 XINJing-wei, WANGSheng-ze. Research on the gear's modification and its processing[J]. Journal of Mechanism, 2009, 36(5): 19-21.
15 YANGBen-yang, CHUChao-mei, TANGHai-chuan, et al. Research on effects of gear modification parameters with gear-box transmission performance[J]. Journal of Mechanical Transmission, 2012, 36(9): 8-11.
16 GEMin, GUOHan, YUHai-sheng, et al. Hybrid transmissions gear whine based on gear micro-modification[J]. Journal of Vibration and Shock,2018, 37(21): 227-232, 239.
17 WANGHui-min, WUXun-cheng, ZHANGYan-jie. Modification optimization and contact analysis of helical gear[J]. Journal of Mechanical Transmission, 2016,40(12): 73-77.
18 ZHANGBiao, GUOYing-qing, LIDan. Design method of gear modification for a gearbox[J]. Mechanical Engineer, 2017(2): 138-140.
19 ZHENGMing-yin. NVH analysis and optimization of power coupling mechanism of hybrid electric vehicle[D]. Zhenjiang: Jiangsu University, College of Automotive and Traffic Engineering, 2017: 37-49.

[1] 李琴,贾英崎,黄玉峰,李刚,叶闯. 一种工业机器人多目标轨迹优化算法[J]. 工程设计学报, 2022, 29(2): 187-195.
[2] 苏芳, 罗茹楠, 刘艳明, 王晨升. 双轴联动进给系统多目标优化设计与研究[J]. 工程设计学报, 2020, 27(4): 456-462.
[3] 汤亮, 何仁杰, 龚发云, 李飞扬, 刘冠军, 杨敏. 变风载下风电齿轮箱内部激励规律研究及动态特性优化[J]. 工程设计学报, 2020, 27(2): 212-222.
[4] 高启升, 朱兴华, 于延凯, 郑荣. UUV耐压结构多目标优化设计[J]. 工程设计学报, 2020, 27(2): 232-238.
[5] 张帅, 韩军, 涂群章, 杨小强, 杨旋. 基于GA-NLP的剪刀式折叠桥梁展桥机构多目标优化设计[J]. 工程设计学报, 2020, 27(1): 67-75.
[6] 杨晨光, 邵宝东, 王丽凤, 杨洋. 基于热阻网络模型的硅基微槽热沉多目标优化设计[J]. 工程设计学报, 2018, 25(4): 426-433.
[7] 邓涛, 李志飞, 陈冰曲, 谭海鑫. 基于改进型能量守恒SOC估算法的电动汽车三段式智能充电方式研究[J]. 工程设计学报, 2017, 24(3): 273-279.
[8] 杨绍勇, 雷飞, 陈园. 基于铺层设计特征的碳纤维增强复合材料悬架控制臂结构优化[J]. 工程设计学报, 2016, 23(6): 600-605,619.
[9] 邬思敏, 孟文俊, 李淑君, 王尧, 徐成功. 双线圈旁置式新型磁流变制动器的设计与优化[J]. 工程设计学报, 2016, 23(5): 453-460.
[10] 黄晓倩, 汪沨, 谭阳红, 王睿, 邵靖珂, 陈春. 考虑V2G模式的电动汽车与可再生能源协同调度[J]. 工程设计学报, 2016, 23(1): 67-73.
[11] 毛 君,李 强,谢 苗,曹建南. 多目标优化软件开发及其应用[J]. 工程设计学报, 2015, 22(3): 262-268.
[12] 李丽娟, 黄振华, 刘锋. 用于结构优化设计的改进多目标群搜索算法[J]. 工程设计学报, 2013, 20(1): 11-17.
[13] 金雅娟,张义民. 基于鞍点逼近的机械结构可靠性稳健优化设计[J]. 工程设计学报, 2012, 19(2): 81-85.
[14] 卢青波, 张学良, 温淑花, 兰国生, 刘丽琴. 基于差异演化算法和多属性决策的机电系统可靠性多目标优化设计[J]. 工程设计学报, 2011, 18(6): 412-417.
[15] 钱学毅, 吴 双. 基于弹流润滑理论的非对称齿轮胶合强度多目标优化[J]. 工程设计学报, 2010, 17(6): 426-429.