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工程设计学报  2026, Vol. 33 Issue (2): 182-189    DOI: 10.3785/j.issn.1006-754X.2026.05.126
机器人与机构设计     
基于连杆-滑块支撑结构的钻探机器人设计与实验研究
折炜1(),折海成2,程为彬1()
1.长江大学 地球物理与石油资源学院,湖北 武汉 430100
2.长江大学 城市建设学院,湖北 荆州 434023
Design and experimental research of drilling robot based on connecting rod-slider support structure
Wei SHE1(),Haicheng SHE2,Weibin CHENG1()
1.School of Geophysics and Petroleum Resources, Yangtze University, Wuhan 430100, China
2.School of Urban Construction, Yangtze University, Jingzhou 434023, China
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摘要:

随着油气勘探向深地、深海及复杂地质环境推进,现有勘探设备在效率、成本、适应性等方面难以满足勘探要求,研发钻探机器人迫在眉睫。由此,设计了一种基于连杆-滑块支撑结构的钻探机器人。提出了连杆-滑块与支撑板一体化的支撑单元和由丝杠电机驱动的推进单元,该支撑结构可实现径向稳定锚定与独立调姿,推进结构则简单高效;通过机器人静力学分析,验证了结构设计的合理性;利用ADAMS软件进行了刚体动力学仿真,揭示了机器人在管道中的运动姿态与舵机力矩特性;通过3D打印技术制作了样机,在仿井管道环境中开展了性能测试。实验结果表明:该机器人具备良好的蠕动前行能力,单个运动周期为7 s,步长达7.98 mm;其支撑机构锚定可靠,在140~155 mm管径范围内最大锚定力为96.4 N,并能在倾斜管道中保持稳定。研究结果为管道机器人的设计提供了新思路,对推动井下探测装备的智能化发展具有积极意义。

关键词: 钻探机器人支撑结构伸缩结构动力学仿真    
Abstract:

As oil and gas exploration extends to deep earth, deep sea and complex geological environments, the conventional exploration equipment struggles to meet exploration demands for efficiency, cost and adaptability. Therefore, the development of drilling robots is extremely urgent. A drilling robot based on connecting rod-slider support structure was designed. A support unit integrating a connecting rod-slider and a support plate, as well as a propulsion unit driven by a lead screw motor, were proposed. The support structure enabled stable radial anchoring and independent attitude adjustment, while the propulsion structure was simple and efficient. Through the static analysis of the robot, the rationality of the structural design was verified. The rigid body dynamics simulation was conducted using the ADAMS software, which revealed the motion posture of the robot in the pipe and the torque characteristics of the steering gears. A prototype was manufactured using 3D printing technology, and performance tests were conducted in a simulated well pipe environment. The experimental results showed that this robot had excellent crawling forward capability. The single movement cycle lasted for 7 s and the step length was 7.98 mm. Its supporting structure was firmly anchored, the maximum anchoring force within the pipe diameter range of 140-155 mm was 96.4 N, and could also remain stable in inclined pipes. The research results have provided new ideas for the design of pipe robots and have positive implications for promoting the intelligent development of underground exploration equipment.

Key words: drilling robot    support structure    telescopic structure    dynamics simulation
收稿日期: 2025-03-31 出版日期: 2026-04-28
CLC:  TH 122  
基金资助: 湖北省重点研发计划资助项目(2020BAB094)
通讯作者: 程为彬     E-mail: 793425181@qq.com;wbcheng@yangtzeu.edu.cn
作者简介: 折 炜(2000—),男,硕士生,从事钻探机器人研究,E-mail: 793425181@qq.com
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引用本文:

折炜,折海成,程为彬. 基于连杆-滑块支撑结构的钻探机器人设计与实验研究[J]. 工程设计学报, 2026, 33(2): 182-189.

Wei SHE,Haicheng SHE,Weibin CHENG. Design and experimental research of drilling robot based on connecting rod-slider support structure[J]. Chinese Journal of Engineering Design, 2026, 33(2): 182-189.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2026.05.126        https://www.zjujournals.com/gcsjxb/CN/Y2026/V33/I2/182

图1  支撑单元结构
图2  推进单元结构
图3  机器人蠕动前行步态
图4  支撑结构受力
图5  机器人轴向受力
图6  机器人ADAMS仿真环境示意图
图7  舵机旋转角度
图8  机器人 X 、 Y 、 Z 向位移
图9  舵机力矩
图10  撑靴表面等效应力云图
图11  撑靴表面变形云图
图12  舵机性能测试平台
图13  机器人工作时舵机电流变化
图14  支撑单元性能测试平台
图15  支撑单元最大锚定力与管道内径的关系
图16  支撑单元最大锚定力与管道倾斜角的关系
图17  机器人钻进速度与负重的关系
图18  机器人钻进实验
图19  机器人在倾斜管道内双向运动实验
  
  
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