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工程设计学报  2017, Vol. 24 Issue (1): 70-76    DOI: 10.3785/j.issn.1006-754X.2017.01.010
建模、分析、优化和决策     
新型环嵌式PDC钻头几何特性与三维破岩力学研究
田家林1,2, 刘刚1, 刘思璐1, 周坤1, 黄军航1, 孙烨1, 刘焱秋1, 杨佳俊1
1. 西南石油大学 机电工程学院, 四川 成都 610500;
2. 西南交通大学 机械工程学院, 四川 成都 610031
Geometric properties and three-dimensional rock-breaking mechanics of a new ring-embedded PDC drill bit
TIAN Jia-lin1,2, LIU Gang1, LIU Si-lu1, ZHOU Kun1, HUANG Jun-hang1, SUN Ye1, LIU Yan-qiu1, YANG Jia-jun1
1. School of Mechatronic Engineering, Southwest Petroleum University, Chengdu 610500, China;
2. School of Mechanical Engineering, Southwest Jiaotong University, Chengdu 610031, China
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摘要:

为克服现有一体式金刚石复合片受冲击后聚晶金刚石层大面积剥损脱落、钝化严重的不良现状,而导致复合片切削功能快速丧失的问题,提出一种新型嵌入式聚晶金刚石复合片(polycrystalline diamond compact,PDC).基于均布式的设计理念,结合正六边形中的三角稳定性质,设计出六齿环绕中心齿的环嵌式复合片,并将其镶嵌在新钻头的肩部.同时,结合现场试验,将新型PDC钻头与常规PDC钻头进行对比.研究结果表明:嵌入齿与硬质合金母体通过钎焊焊接,既发挥了聚晶金刚石层的高度耐磨性,又较好地结合了硬质合金母体良好的抗冲击性能;与常规金刚石复合片相比,环嵌式PDC在破岩过程中具有较强的地层“吃入能力”,各磨损阶段均有不同的聚晶金刚石层参与破岩,有效避免了一体式复合片的应力集中现象.根据建立的环嵌式PDC三维切削力学分析模型,求解了岩体在剪切力作用下的局部位移和应力.通过嵌入方案的调整,可将磨损规律分析模型应用于其他组合方式的新型金刚石复合片.研究结论对聚晶金刚石复合片的磨损规律、切削性能及新型PDC钻头的研究具有重要的参考价值.

关键词: PDC磨损机理切削齿机械钻速破岩    
Abstract:

In order to overcome the adverse phenomenon of polycrystalline diamond layer peeling off and passivation serious when integrated polycrystalline diamond compact (PDC) suffers overload, which results in the rapid decline in its cutting function, a new embedded PDC is presented. Based on the uniform-style design concept and triangle stable property in regular hexagon, a ring-embedded PDC of which six teeth surround with central tooth was designed. It was embedded in the new drill bit shoulder to test its cutting performance. Meanwhile, combined with field test, the wear property between new PDC drill bit and general PDC drill bit was compared. The results showed that:the embedded tooth and carbide matrix were combined by brazing welding, which not only exerted the high abrasion resistance of polycrystalline diamond layer, but also combined with the good impact performance of carbide matrix. Compared with general PDC, the ring-embedded PDC had stronger "eating ability", meanwhile, different polycrystalline diamond layers would participate in cutting rock which effectively avoided the stress concentration phenomenon of integrated PDC. According to the established 3D cutting mechanical model, the rock local displacement-stress parameter under the action of shear stress was solved. Additionally, the analysis model could be applied to other types of PDC via adjusting the embedded programs. The research results will provide important reference value for the research of PDC wear law, cutting performance and the research of new PDC drill bit.

Key words: PDC    wear law    cutting teeth    rate of penetration (ROP)    rock-breaking
收稿日期: 2016-07-20 出版日期: 2017-02-28
CLC:  TE921  
基金资助:

国家自然科学基金资助项目(51674216);国家科技重大专项(2016ZX05038);国家留学基金资助项目(201608515039).

作者简介: 田家林(1979-),男,四川成都人,副教授,博士,从事机械设计及理论、井下工具和钻井动力学理论等研究,E-mail:tianjialin001@gmail.com.http://orcid.org//0000-0002-9991-9839
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引用本文:

田家林, 刘刚, 刘思璐, 周坤, 黄军航, 孙烨, 刘焱秋, 杨佳俊. 新型环嵌式PDC钻头几何特性与三维破岩力学研究[J]. 工程设计学报, 2017, 24(1): 70-76.

TIAN Jia-lin, LIU Gang, LIU Si-lu, ZHOU Kun, HUANG Jun-hang, SUN Ye, LIU Yan-qiu, YANG Jia-jun. Geometric properties and three-dimensional rock-breaking mechanics of a new ring-embedded PDC drill bit[J]. Chinese Journal of Engineering Design, 2017, 24(1): 70-76.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2017.01.010        https://www.zjujournals.com/gcsjxb/CN/Y2017/V24/I1/70

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