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浙江大学学报(工学版)  2020, Vol. 54 Issue (4): 650-661    DOI: 10.3785/j.issn.1008-973X.2020.04.003
机械工程、电气工程     
基于多域关联约束的复杂产品布局重构技术
王阳1(),裘乐淼1,*(),刘晓健1,张树有1,张利春2
1. 浙江大学 流体动力与机电系统国家重点实验室,浙江 杭州 310027
2. 康力电梯股份有限公司,江苏 苏州 215213
Reconfigurable layout design technique for complex products based on multi-domain associated constraints
Yang WANG1(),Le-miao QIU1,*(),Xiao-jian LIU1,Shu-you ZHANG1,Li-chun ZHANG2
1. State Key Laboratory of Fluid Power Transmission and Control, Zhejiang University, Hangzhou 310027, China
2. Canny Elevator Limited Company, Suzhou 215213, China
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摘要:

为了实现复杂产品布局方案的快速设计,研究基于多域关联约束的复杂产品可重构布局设计技术. 从属性、约束、行为等角度定义复杂产品布局重构设计单元,提出布局重构设计单元的拆解和组合构建方法,建立功能域、运动域、形位域、结构域的多域关联约束;提出布局方案的纵向、横向和混合重构方式,给出复杂产品布局重构设计流程,通过多域关联约束的分类重建实现了复杂产品的布局重构设计. 以数控镗床的布局重构设计为例,对基于多域关联约束的复杂产品可重构布局设计技术进行应用验证.

关键词: 布局方案布局重构单元关联约束重构设计复杂产品    
Abstract:

The reconfigurable layout design technology of complex products based on multi-domain associated constraints was analyzed in order to realize the rapid design of complex product layout schemes. Layout reconfiguration design unit of complex product was defined from the perspectives of attributes, constraints and behaviors, and disassembly and combination methods of complex product layout reconfiguration design unit were proposed. Multi-domain associated constraints of function, motion, geometry and structure were established. Vertical, horizontal and hybrid reconfiguration modes of layout schemes were proposed. The layout reconfiguration design paradigm for complex products was constructed based on a classified reconstruction of multi-domain associated constraints. A case study of computer numerical control machine tools layout reconfiguration design was conducted to illustrate the effectiveness of the proposed method.

Key words: layout scheme    layout reconfiguration unit    associated constraints    reconfiguration design    complex product
收稿日期: 2019-03-26 出版日期: 2020-04-05
CLC:  TP 391  
基金资助: 国家自然科学基金资助项目(51875516);江苏省科技成果转化专项资金资助项目(BA2018083);浙江省自然科学基金资助项目(LY18E050001)
通讯作者: 裘乐淼     E-mail: onward@zju.edu.cn;qiulm@zju.edu.cn
作者简介: 王阳(1989—),男,博士后,从事产品数字化设计研究. orcid.org/0000-0002-3576-1817. E-mail: onward@zju.edu.cn
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引用本文:

王阳,裘乐淼,刘晓健,张树有,张利春. 基于多域关联约束的复杂产品布局重构技术[J]. 浙江大学学报(工学版), 2020, 54(4): 650-661.

Yang WANG,Le-miao QIU,Xiao-jian LIU,Shu-you ZHANG,Li-chun ZHANG. Reconfigurable layout design technique for complex products based on multi-domain associated constraints. Journal of ZheJiang University (Engineering Science), 2020, 54(4): 650-661.

链接本文:

http://www.zjujournals.com/eng/CN/10.3785/j.issn.1008-973X.2020.04.003        http://www.zjujournals.com/eng/CN/Y2020/V54/I4/650

图 1  滑台布局重构设计单元
图 2  布局重构设计单元拆解与组合
图 3  单元间约束的屏蔽与激活
位置关系 方位矩阵 布局关系
上下 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!1\\{ - 1}\!\!&\!\!0\end{array}} \right]\end{array}$
左右 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!2\\{ - 2}\!\!&\!\!0\end{array}} \right]\end{array}$
前后 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!3\\{ - 3}\!\!&\!\!0\end{array}} \right]\end{array}$
包容 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!4\\{ - 4}\!\!&\!\!0\end{array}} \right]\end{array}$
表 1  布局重构设计单元间方位关系
连接方式 代号 适用类型 连接方式 代号 适用类型
螺纹连接 CTH 机械、电气、信息连接 移动副连接 CM 机械连接
键连接 CKE 机械连接 螺旋副连接 CH 机械连接
焊接 CWE 机械、电气、信息连接 球面副连接 CS 机械连接
铆接 CRI 机械连接 转动副连接 CR 机械连接
胶接 CAD 机械、电气连接 接插件连接 CCO 电气、信息连接
过盈连接 CIN 机械连接 缠绕连接 CTW 电气、信息连接
表 2  布局重构设计单元间常见连接类型
图 4  布局重构设计单元的纵向重构
图 5  布局重构设计单元的横向重构
图 6  布局重构设计单元的混合重构
图 7  约束新增/删减
图 8  约束隐藏/激活
图 9  约束分解/合成
图 10  约束搭接
图 11  布局方案重构流程
单元Ti所需操作 i行关联单元所需操作
继承 拆解组合 删除 参数变更
继承 进行单元组合,
组合后进行继承操作
不进行关联操作 将对应矩阵元素
标记为约束搭接接口
不进行关联操作
拆解组合 不进行关联操作 进行单元拆解与组合,
组合后进行继承操作
将对应矩阵元素
标记为约束搭接接口
不进行关联操作
删除 将对应矩阵元素
标记为约束搭接接口
将对应矩阵元素
标记为约束搭接接口
进行单元组合,
组合后进行删除操作
不进行关联操作
参数变更 不进行关联操作 不进行关联操作 不进行关联操作 不进行关联操作
表 3  布局重构设计单元的关联操作
图 12  某型号镗床的主要结构
图 13  某型号镗床单元间约束关系
图 14  原方案功能分配及运动链
图 15  原方案布局重构设计单元邻接矩阵
图 16  重构方案布局重构设计单元邻接矩阵
布局单元 位移 转角
X/mm Y/mm Z/mm α/(°) β/(°) γ/(°)
<T5T1> 0 548 0 0 0 0
<T1T2> 0 0 2 275 0 0 0
<T2T6> 0 1 230 0 0 0 0
<T6T7> 0 0 865 0 0 0
<T7T4> 0 0 325 0 0 0
表 4  布局方案重构设计结果
图 17  布局重构方案
图 18  TGK卧式镗床
图 19  曳引式电梯布局设计软件
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