On-machine measurement of machining error based on reconstruction of NURBS control points" /> 基于NURBS控制点重构的加工误差在机测量方法
Please wait a minute...
浙江大学学报(工学版)
浙江大学学报(工学版)
能源与机械工程     
基于NURBS控制点重构的加工误差在机测量方法
王益, 赖金涛, 傅建中, 沈洪垚
浙江大学 流体动力与机电系统国家重点实验室,浙江 杭州 310027
On-machine measurement of machining error based on reconstruction of NURBS control points
WANG Yi, LAI Jin-tao, FU Jian-zhong, SHEN Hong-yao
State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, China
 全文: PDF(1740 KB)   HTML
摘要：

在基于在机测量结果的基础上,提出新的获得自由曲面加工误差的方法,对曲面的面轮廓度误差进行评定.该方法利用在机测量加工曲面上少量测点的坐标数据,通过重构NURBS曲面控制点拟合加工曲面.考虑求解优化问题的适应性,利用最速下降法优化计算加工曲面到理论曲面的距离,获得曲面的加工误差,对曲面的面轮廓度误差进行评定.采用该方法在NURBS曲面工件上进行实验验证.结果表明,基于在机测量NURBS曲面控制点重构的方法能够有效、快速地进行自由曲面加工误差的分析和评定.
Abstract:

A new method to get the machining error of free-form surface was proposed based on the results of on-machine measurement in order to evaluate the profile error of machined surface. A small amount of points on machined surface were measured by on-machine measurement, and the machined surface was obtained by reconstructing the control points of the NURBS surface based on the on-machine measurement data. Considering the adaptability of solving optimization problems, the steepest descend method was used to calculate the distance between the machined surface and the theoretic surface, which could get the machining error of the whole free-form surface. Then the profile error of machined surface was evaluated. The proposed method was conducted in the measuring and analysis of NURBS surface workpiece. Results show that the method based on on-machine measurement data and reconstruction of NURBS control points is effective and rapid for the measuring and analysis of machining error of free-form surface.
出版日期: 2014-10-01
:  TH 161  
基金资助:

国家自然科学基金资助项目（51175461）；浙江省重点科技创新团队资助项目 (2009R50008).
通讯作者: 傅建中，男，教授，博导     E-mail: fjz@zju.edu.cn
作者简介: 王益（1988—），男，硕士生，从事数控机床加工误差测量的研究.E-mail： wy040534@163.com
服务　　
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章　　

引用本文:

王益, 赖金涛, 傅建中, 沈洪垚. 基于NURBS控制点重构的加工误差在机测量方法[J]. 浙江大学学报(工学版), 10.3785/j.issn.1008-973X.2014.10.010.

WANG Yi, LAI Jin-tao, FU Jian-zhong, SHEN Hong-yao.

On-machine measurement of machining error based on reconstruction of NURBS control points
. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 10.3785/j.issn.1008-973X.2014.10.010.

链接本文:

http://www.zjujournals.com/eng/CN/10.3785/j.issn.1008-973X.2014.10.010    或    http://www.zjujournals.com/eng/CN/Y2014/V48/I10/1781

 

［1］ CHOI J P, MIN B K, LEE S J. Reduction of machining errors of a three-axis machine tool by on-machine measurement and error compensation system ［J］. Journal of Materials Processing Technology, 2004, 155-156: 2056-2064.
［2］ CHO M W, SEO T I, KWON H D. Integrated error compensation method using OMM system for profile milling operation ［J］. Journal of Materials Processing Technology, 2003, 136(1): 88-99.
［3］ CHO M W, KIM G H, SEO T I, et al. Integrated machining error compensation method using OMM data and modified PNN algorithm ［J］. International Journal of Machine Tools and Manufacture, 2006, 46(12/13): 1417-1427.
［4］ CHEN F J, YIN S H, HUANG H, et al. Profile error compensation in ultra-precision grinding of aspheric surfaces with on-machine measurement ［J］. International Journal of Machine Tools and Manufacture, 2010, 50(5): 480-486.
［5］ GUIASSA R, MAYER J R R. Predictive compliance based model for compensation in multi-pass milling by on-machine probing ［J］. CIRP Annals: Manufacturing Technology, 2011, 60: 391-394.
［6］ CHEN Y P, GAO J, DENG H X. Spatial statistical analysis and compensation of machining errors for complex surfaces ［J］. Precision Engineering, 2013, 37(1): 203-212.
［7］ 慈瑞梅,李东波. 逆向工程中NURBS曲面重构技术研究［J］. 南京理工大学学报,2004, 28(4): 390-394.
CI Rui-mei, LI Dong-bo. NURBS surface reconstruction in reverse engineering ［J］. Journal of Nanjing University of Science and Technology, 2004, 28(4): 390-394.
［8］ LEE S G, YANG S H. Improvement of product accuracy in freeform surface machining ［J］.  International Journal of Advanced Manufacturing Technology, 2003, 21(12): 972-979.
［9］ 施法中.计算机辅助几何设计与非均匀有理B样条［M］.北京：北京航空航天大学出版社,1994.
［10］ HU S M, LI Y F, JU T. Modification the shape of NURBS surfaces with geometric constraints ［J］. Computer-Aided Design, 2001, 33(12): 903-912.

 
[1] 冯刚,付国强,孙磊,傅建中. 多轴数控机床转台几何误差辨识新方法[J]. 浙江大学学报(工学版), 2015, 49(11): 2083-2091.
[2] 赖金涛, 傅建中, 沈洪垚, 甘文峰. 基于NURBS曲面敏感点的曲面检测测点优化[J]. 浙江大学学报(工学版), 2015, 49(7): 1201-1207.
[3] 何振亚,傅建中,徐月同. 数控机床旋转轴转角定位误差测量方法[J]. 浙江大学学报(工学版), 2015, 49(5): 835-840.
[4] 付国强,傅建中,沈洪垚. 五轴数控机床旋转轴几何误差辨识新方法[J]. 浙江大学学报(工学版), 2015, 49(5): 848-857.
[5] 邓小雷,傅建中,沈洪垚,陈子辰. 精密数控机床多主轴系统热平衡试验[J]. 浙江大学学报(工学版), 2014, 48(9): 1646-1653.
[6] 金育安, 贺永, 傅建中. NURBS及Hermite混合高速加工插补算法[J]. J4, 2014, 48(4): 641-648.
[7] 计时鸣, 曾晰, 金明生, 谭大鹏. 基于修正Preston方程的气压砂轮加工特性[J]. J4, 2013, 47(7): 1299-1306.
[8] 李晟,姚鑫骅,傅建中. 基于通信质量约束的主轴热监测无线传感器布点优化[J]. J4, 2013, 47(7): 1281-1286.
[9] 郭志敏,蒋君侠,柯映林. 基于定位器的飞机大部件调姿系统静刚度[J]. J4, 2010, 44(11): 2077-2082.
[10] 郭志敏, 蒋君侠, 柯映林. 一种精密三坐标POGO柱设计与精度研究[J]. J4, 2009, 43(09): 1649-1654.