Please wait a minute...
浙江大学学报(工学版)
浙江大学学报(工学版)
机械工程     
数控机床旋转轴转角定位误差测量方法
何振亚1,2,傅建中1,徐月同1
1. 浙江大学 机械工程学院， 浙江 杭州 310027；2. 华南理工大学 机械与汽车工程学院,广东 广州 510640
New method to measure  angular position errors of rotational axis of  CNC machine tool
HE Zhen-ya1,2, FU Jian-zhong1, XU Yue-tong1
1.School of Mechanical Engineering, Zhejiang University, Hangzhou 310027, China; 2. School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640, China
 全文: PDF(1397 KB)   HTML
摘要：

为实现多轴数控机床空间误差的补偿,提出一种基于球杆仪组合路径的数控机床旋转轴转角定位误差的测量方法.根据转角定位误差敏感方向,通过组合切线测量和平动轴圆轨迹测量方法,无需机床空间误差模型和繁琐的误差解耦计算,便可直接辨识转角定位误差.采用模型仿真验证该方法的可行性和对照实验验证可靠性.实验结果表明组合路径测量方法的辨识结果与激光测量结果吻合较好,两者的测量结果差异δ≤0.007 8°.该方法测量过程操作简单、辨识原理直观易懂,可用于机床旋转轴定位精度的评估以及为误差补偿提供依据,从而提高机床加工精度.
Abstract:

In order to carry out the error compensation of multi-axis machine tools, this paper presents a novel measurement method, a combined paths measurement method (CPMM) based on ball bar, to identify the angular position errors of a rotational axis of a machine tool. According to the error sensitive direction, angular position errors could be directly identified by combining the tangential direction measurement and circular path measurement of translational axes without a mathematical error model of a machine tool and the complicated error decouple process. The simulation and contrast experiments were conducted to verify the feasibility and reliability of the method. The results show that identified value by CPMM is consistent with that by laser measurement method, the maximum difference  is 0.007 8° . The operation process of CPMM is simple and its corresponding identification algorithms are easier to understand. The established measurement method can be used for the precision evaluation of a rotational axis, and provide the basis for the error compensation to improve machining precision of machine tools．
出版日期: 2015-12-26
:  TH 161  
基金资助:

国家自然科学基金资助项目(51175461);高等学校博士学科点专项科研基金资助项目(20120101110055)
通讯作者: 傅建中，男，教授,博导     E-mail: fjz@zju.edu.cn
作者简介: 何振亚（1985－），女，博士，从事数控技术及相关方向的研究.E-mail：hezhenya@163.com
服务　　
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章　　

引用本文:

何振亚,傅建中,徐月同. 数控机床旋转轴转角定位误差测量方法[J]. 浙江大学学报(工学版), 10.3785/j.issn.1008-973X.2015.05.004.

HE Zhen-ya, FU Jian-zhong, XU Yue-tong. New method to measure  angular position errors of rotational axis of  CNC machine tool. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 10.3785/j.issn.1008-973X.2015.05.004.

链接本文:

http://www.zjujournals.com/eng/CN/10.3785/j.issn.1008-973X.2015.05.004    或    http://www.zjujournals.com/eng/CN/Y2015/V49/I5/835

［1］ SCHWENKE H, KNAPP W, HAITJEMA H, et al. Geometric error measurement and compensation of machines—an update［J］.CIRP Annals-Manufacturing Technology, 2008, 57(2): 660-675．
［2］ LEI W, HSU Y. Error measurement of five-axis CNC machines with 3D probe–ball ［J］. Journal of Materials Processing Technology, 2003, 139(1): 127-133．
［3］ TSUTSUMI M, SAITO A. Identification and compensation of systematic deviations particular to 5-axis machining centers［J］. International Journal of Machine Tools and Manufacture, 2003, 43(8): 771-780．
［4］ TSUTSUMI M, SAITO A. Identification of angular and positional deviations inherent to 5-axis machining centers with a tilting-rotary table by simultaneous four-axis control movements［J］. International Journal of Machine Tools and Manufacture, 2004, 44(12): 1333-1342．
［5］ ZARGARBASHI S, MAYER J. Assessment of machine tool trunnion axis motion error, using magnetic double ball bar ［J］. International Journal of Machine Tools and Manufacture, 2006, 46(14): 1823-1834．
［6］ ZARGARBASHI S, MAYER J. Single setup estimation of a five-axis machine tool eight link errors by programmed end point constraint and on the fly measurement with Capball sensor［J］. International Journal of Machine Tools and Manufacture, 2009, 49(10): 759-766．
［7］ ZHU S, DING G, QIN S, et al. Integrated geometric error modeling, identification and compensation of CNC machine tools ［J］. International Journal of Machine Tools and Manufacture, 2012, 52(1): 24-29．
［8］ 张大卫, 商鹏, 田延岭,等. 五轴数控机床转动轴误差元素的球杆仪检测方法［J］. 中国机械工程, 2008, 19(22): 2737-2741．
ZHANG Da-wei, SHANG Peng, TIAN Yan-ling, et al. A DBB-based alignment error measurement method for rotary axis of 5-axis CNC machine tool ［J］. China Mechanical Engineering, 2008, 19(22): 2737-2741．
［9］ LEE K I, LEE D M, YANG S H. Parametric modeling and estimation of geometric errors for a rotary axis using double ball-bar［J］. The International Journal of Advanced Manufacturing Technology, 2012, 62(5/8): 741-750．
［10］ 李郝林, 吴晓健. 数控机床回转工作台转角误差测量方法： 中国, 2010102566294\[P\]. 2010-12-15．
Li Hao-lin, Wu Xiao-jian. An angular errors measurement method for the rotational table of CNC machine tools: China, 2010102566294\[P\]. 2010-12-15．
［11］ 梁军, 舒阳, 黄宁秋,等. 激光角度干涉仪测量数控转台位置精度的装置: 中国, 201010028151\[P\]:X, 2010-08-11．
Liang Jun, Shu Yang, Huang Ning-qiu, et al. An angular laser interferometer equipment to measure position errors of rotational table for CNC machine tools: China, 201010028151,\[P\].X. 2010-08-11．
［12］ 商鹏, 阮宏慧, 张大卫. 基于球杆仪的三轴数控机床热误差检测方法［J］. 天津大学学报, 2006, 39(11): 1336-1340．
SHANG Peng, RUAN Hong-hui, ZHANG Da-wei. Double-bal1-bar based thermal errors measurement method for 3-axis CNC machine tool［J］. Journal of Tianjin University, 2006, 39(11): 1336-1340．
［13］ LIN Y, SHEN Y. Modelling of five-axis machine tool metrology models using the matrix summation approach ［J］. The International Journal of Advanced Manufacturing Technology, 2003, 21(4): 243-248．
[1] 冯刚,付国强,孙磊,傅建中. 多轴数控机床转台几何误差辨识新方法[J]. 浙江大学学报(工学版), 2015, 49(11): 2083-2091.
[2] 赖金涛, 傅建中, 沈洪垚, 甘文峰. 基于NURBS曲面敏感点的曲面检测测点优化[J]. 浙江大学学报(工学版), 2015, 49(7): 1201-1207.
[3] 付国强,傅建中,沈洪垚. 五轴数控机床旋转轴几何误差辨识新方法[J]. 浙江大学学报(工学版), 2015, 49(5): 848-857.
[4] 王益, 赖金涛, 傅建中, 沈洪垚. 基于NURBS控制点重构的加工误差在机测量方法[J]. 浙江大学学报(工学版), 2014, 48(10): 1781-1787.
[5] 邓小雷,傅建中,沈洪垚,陈子辰. 精密数控机床多主轴系统热平衡试验[J]. 浙江大学学报(工学版), 2014, 48(9): 1646-1653.
[6] 金育安, 贺永, 傅建中. NURBS及Hermite混合高速加工插补算法[J]. J4, 2014, 48(4): 641-648.
[7] 计时鸣, 曾晰, 金明生, 谭大鹏. 基于修正Preston方程的气压砂轮加工特性[J]. J4, 2013, 47(7): 1299-1306.
[8] 李晟,姚鑫骅,傅建中. 基于通信质量约束的主轴热监测无线传感器布点优化[J]. J4, 2013, 47(7): 1281-1286.
[9] 郭志敏,蒋君侠,柯映林. 基于定位器的飞机大部件调姿系统静刚度[J]. J4, 2010, 44(11): 2077-2082.
[10] 郭志敏, 蒋君侠, 柯映林. 一种精密三坐标POGO柱设计与精度研究[J]. J4, 2009, 43(09): 1649-1654.