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浙江大学学报(农业与生命科学版)  2022, Vol. 48 Issue (3): 321-335    DOI: 10.3785/j.issn.1008-9209.2021.04.282
食品科学     
基于两步水解法制备三疣梭子蟹调味品的酶解工艺优化研究
陈瑜1,2,3(),马剑锋4,许丹1,2,3,张小军1,2,3(),何鹏飞1,2,3
1.浙江省海洋水产研究所,浙江 舟山 316021
2.农业农村部重点渔场渔业资源科学观测实验站,浙江 舟山 316021
3.浙江省海洋渔业资源可持续利用技术研究重点实验室,浙江 舟山 316021
4.浙江海洋大学食品与医药学院,浙江 舟山 316022
Optimization of enzymolysis technology for preparing Portunus trituberculatus seasoning based on a two-step hydrolysis method
Yu CHEN1,2,3(),Jianfeng MA4,Dan XU1,2,3,Xiaojun ZHANG1,2,3(),Pengfei HE1,2,3
1.Zhejiang Marine Fisheries Research Institute, Zhoushan 316021, Zhejiang, China
2.Scientific Observing and Experimental Station of Fishery Resources for Key Fishing Grounds, Ministry of Agriculture and Rural Affairs, Zhoushan 316021, Zhejiang, China
3.Key Laboratory of Sustainable Utilization of Technology Research for Fishery Resource of Zhejiang Province, Zhoushan 316021, Zhejiang, China
4.Food and Medicine School, Zhejiang Ocean University, Zhoushan 316022, Zhejiang, China
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摘要:

本研究旨在建立以三疣梭子蟹蒸煮液为原料制备调味品的最佳酶解工艺。以鲜味氨基酸含量为评价指标,通过响应面实验设计优化确定碱性蛋白酶、风味蛋白酶依次水解的两步酶解工艺,并采用顶空固相微萃取(headspace-solid phase microextraction, HS-SPME)结合气相色谱-质谱联用(gas chromatography-mass spectrometry, GC-MS)技术对三疣梭子蟹二次酶解后产生的挥发性风味物质进行定性与定量分析。结果表明:一次酶解最佳工艺条件为碱性蛋白酶添加量6 825 U/g、初始水解pH 8.45、水解时间2.50 h,得到的酶解液中鲜味氨基酸质量浓度为(7.18±0.09) mg/mL;二次酶解最佳酶解工艺条件为风味蛋白酶添加量3 750 U/g、初始水解pH 6.81、水解时间3.33 h,得到的酶解液中鲜味氨基酸质量浓度为(10.49±0.12) mg/mL,两步酶解优化后酶解液中鲜味氨基酸含量比梭子蟹蒸煮液提高了135.2%。二次酶解液中共定性检测到62种挥发性风味成分,其中己醛、苯甲醛和不饱和醇为挥发性风味主要贡献物质。本研究结果为研发蒸煮液调味产品和三疣梭子蟹加工副产物高值化利用提供了理论依据。

关键词: 三疣梭子蟹蒸煮液两步水解鲜味氨基酸响应面分析挥发性风味物质    
Abstract:

The objective of this study was to establish the optimum enzymolysis technology for Portunus trituberculatus seasoning based on the cooking liquor. Taking the flavor amino acid contents as evaluation indicators, a two-step enzymolysis technology with alcalase and flavorzyme was determined by response surface optimization methodology, and volatile flavor compounds in the secondary enzymolysis liquor were qualitatively and quantitatively analyzed by headspace-solid phase microextraction (HS-SPME) with gas chromatography-mass spectrometry (GC-MS). The results indicated that the optimum technological conditions of the primary enzymolysis were alcalase of 6 825 U/g, primary hydrolysis pH 8.45, hydrolysis time of 2.50 h, and the content of flavor amino acid in the hydrolysate was (7.18±0.09) mg/mL. The optimum technological conditions of the secondary enzymolysis were flavorzyme of 3 750 U/g, primary hydrolysis pH 6.81, hydrolysis time of 3.33 h, and the content of flavor amino acid in flavor precursors of P. trituberculatus seasoning was (10.49±0.12) mg/mL, which was 135.2% higher than that of P. trituberculatus cooking liquor. There were 62 volatile flavor compounds in the secondary hydrolysate; among them, hexanal, benzaldehyde and unsaturated alcohol were the main flavor components.The results provide a theoretical basis for the research of seasoning products of cooking liquor and high value utilization of P. trituberculatus.

Key words: Portunus trituberculatus cooking liquor    two-step hydrolysis    flavor amino acids    response surface analysis    volatile flavor compounds
收稿日期: 2021-04-28 出版日期: 2022-07-07
CLC:  TS 254.9  
基金资助: 浙江省舟山市科技计划项目(2019C31051)
通讯作者: 张小军     E-mail: chenxiaoyu2141@163.com;xiaojun3627@163.com
作者简介: 陈瑜(https://orcid.org/0000-0001-5053-9766),E-mail:chenxiaoyu2141@163.com
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引用本文:

陈瑜,马剑锋,许丹,张小军,何鹏飞. 基于两步水解法制备三疣梭子蟹调味品的酶解工艺优化研究[J]. 浙江大学学报(农业与生命科学版), 2022, 48(3): 321-335.

Yu CHEN,Jianfeng MA,Dan XU,Xiaojun ZHANG,Pengfei HE. Optimization of enzymolysis technology for preparing Portunus trituberculatus seasoning based on a two-step hydrolysis method. Journal of Zhejiang University (Agriculture and Life Sciences), 2022, 48(3): 321-335.

链接本文:

https://www.zjujournals.com/agr/CN/10.3785/j.issn.1008-9209.2021.04.282        https://www.zjujournals.com/agr/CN/Y2022/V48/I3/321

蛋白酶编号

Protease number

蛋白酶名称

Protease name

特性

Feature

最适pH

Optimum pH

最适温度

Optimum temperature/℃

碱性蛋白酶 Alcalase内肽酶8.550
风味蛋白酶 Flavourzyme内肽酶+外肽酶6.550
木瓜蛋白酶Papain内肽酶6.050
中性蛋白酶 Neutrase内肽酶7.050
胰蛋白酶 Trypsin内肽酶7.545
表1  各种蛋白酶的酶解反应特性

酶解方式

Enzymolysis mode

pH

温度

Temperature/℃

t/h
碱性蛋白酶→风味蛋白酶 Alcalase→Flavourzyme8.5→6.5502+2
中性蛋白酶→风味蛋白酶 Neutrase→Flavourzyme6.0→6.5502+2
碱性蛋白酶→中性蛋白酶 Alcalase→Neutrase8.5→6.0502+2
风味蛋白酶→碱性蛋白酶 Flavourzyme→Alcalase6.5→8.5502+2
风味蛋白酶→中性蛋白酶 Flavourzyme→Neutrase6.5→6.0502+2
表2  复合蛋白酶的酶解条件

评价指标

Evaluation indicator

评价等级

Evaluation grade

评价标准

Evaluation criterion

得分

Score

色泽 Color一级红褐色8~10
二级棕褐色4~7
三级发黑1~3
气味 Smell一级蟹香味浓郁,无不良气味8~10
二级蟹香味较淡,稍有腥味4~7
三级蟹香味不明显,重腥味1~3
滋味 Taste一级蟹鲜味浓,无苦味8~10
二级蟹鲜味淡,微苦4~7
三级无蟹味,苦味重1~3
表3  感官评分标准

水平

Level

因素Factor

A1酶添加量

Enzyme dosage/(U/g)

B1初始pH

Primary pH

C1水解时间

Hydrolysis time/h

-14 5008.02.0
06 0008.52.5
17 5009.03.0
表4  碱性蛋白酶响应面法优化实验因素与水平

水平

Level

因素Factor

A2酶添加量

Enzyme dosage/(U/g)

B2初始pH

Primary pH

C2水解时间

Hydrolysis time/h

-11 5006.02.0
03 0007.03.0
14 5008.04.0
表5  风味蛋白酶响应面法优化实验因素与水平
图1  蛋白酶种类对游离氨基酸含量(A)和感官评分(B)的影响图中序号所代表的含义详见表1。短栅上不同小写字母表示在P<0.05水平差异有统计学意义。
图2  蛋白酶添加量对游离氨基酸含量的影响
图3  初始水解pH对游离氨基酸含量的影响
图4  水解时间对游离氨基酸含量的影响

实验号

Test number

A1碱性蛋白酶添加量

Alcalase addition

B1初始pH

Primary pH

C1水解时间

Hydrolysis time

Y1鲜味氨基酸含量

Flavor amino acid content/(mg/mL)

1-1-105.06
21-106.26
3-1104.46
41106.10
5-10-15.86
610-16.80
7-1015.16
81017.00
90-1-16.40
1001-15.26
110-115.80
120115.50
130007.30
140007.24
150007.04
160007.16
170007.24
表6  一次酶解响应面实验设计方案及结果

实验号

Test number

A2风味蛋白酶添加量

Flavourzyme addition

B2初始pH

Primary pH

C2水解时间

Hydrolysis time

Y2鲜味氨基酸含量

Flavor amino acid content/(mg/mL)

1-1-108.52
21-109.64
3-1108.14
41108.56
5-10-18.28
610-19.28
7-1018.36
810110.56
90-1-18.46
1001-17.72
110-119.50
120118.62
1300010.42
1400010.66
1500010.86
1600010.80
1700010.78
表7  二次酶解响应面实验设计方案及结果

来源

Source

平方和

Sum of squares (SS)

自由度

Degree of freedom

均方

Mean square

F

F value

P

P value

r=0.992 3,CV=1.93%
模型Model13.0191.45100.15<0.000 1
A13.9513.95273.57<0.000 1
B10.6110.6141.920.000 3
C10.09210.0926.410.039 2
A1B10.04810.0483.350.109 7
A1C10.2010.2014.030.007 2
B1C10.1810.1812.220.010 0
A121.6711.67115.98<0.000 1
B125.0515.05350.15<0.000 1
C120.5510.5537.920.000 5
残差Residual0.1070.014
失拟项Lack of fit0.06130.0202.010.255 4
纯误差Pure error0.04040.010
总误差Total error13.1116
表8  一次酶解优化实验方差分析

来源

Source

平方和

SS

自由度

Degree of freedom

均方

Mean square

F

F value

P

P value

r=0.974 1,CV=2.89%
模型Model19.2392.1429.24<0.000 1
A22.8112.8138.430.000 4
B21.1911.1916.220.005 0
C21.3611.3618.620.003 5
A2B20.1210.121.680.236 5
A2C20.3610.364.930.061 9
B2C20.004 910.004 90.0670.803 1
A222.1912.1930.030.000 9
B226.7616.7692.48<0.000 1
C223.1313.1342.810.000 3
残差Residual0.5170.073
失拟项Lack of fit0.3930.134.260.097 6
纯误差Pure error0.1240.030
总误差Total error19.7516
表9  二次酶解优化实验方差分析
图5  一次酶解实验各因素交互作用对鲜味氨基酸含量影响的曲面图
图6  二次酶解实验各因素交互作用对鲜味氨基酸含量影响的曲面图

游离氨基酸

Free amino acid

蒸煮液

Cooking liquor

二次酶解液

Secondary enzymolysis liquor

天冬氨酸Asp0.143±0.002b0.732±0.013a
苏氨酸Thr0.876±0.010b2.085±0.025a
丝氨酸Ser0.179±0.008b0.967±0.041a
谷氨酸Glu1.084±0.009b2.955±0.023a
脯氨酸Pro1.336±0.010b2.395±0.025a
甘氨酸Gly1.926±0.014b3.486±0.037a
丙氨酸Ala1.307±0.018b3.318±0.048a
缬氨酸Val1.125±0.015b2.839±0.029a
甲硫氨酸Met0.782±0.014b1.248±0.016a
异亮氨酸lle0.771±0.008b1.853±0.024a
亮氨酸Leu1.384±0.018b3.376±0.064a
酪氨酸Tyr1.110±0.012b1.939±0.011a
苯丙氨酸Phe1.165±0.017b2.850±0.028a
赖氨酸Lys1.279±0.013b2.342±0.018a
组氨酸His0.465±0.008b0.948±0.023a
精氨酸Arg1.891±0.015b2.658±0.031a
总游离氨基酸TFAA16.82±0.17b35.99±0.51a
鲜味氨基酸UAA4.46±0.08b10.49±0.12a
必需氨基酸EAA7.38±0.12b16.59±0.18a
鲜味氨基酸占比UAA/TFAA/%26.5229.15
必需氨基酸占比EAA/TFAA/%43.8846.10
表10  三疣梭子蟹蒸煮液与两步酶解优化酶解液中游离氨基酸含量 (mg/mL)

种类

Type

序号

Number

保留时间

Retention time/min

风味物质

Flavor compound

名称Name

相对含量

Relative content/%

烷烃类

Alkanes

10.703重氮乙烷0.13
22.3453-甲基-丁烷1.05
36.298乙腈2.86
47.726十六烷2.34
57.9664,7-二甲基-溴代烷0.58
69.138亚甲基-对二氧烷0.21
710.2565-乙基-2-甲基-辛烷2.91
811.1111-丁基-2-丙基-环戊烷0.27
913.518杂氮环丁烷0.15
1016.5832-溴十二烷0.13
1116.690正十七烷0.21
1216.802正十三烷2.69
1316.9251-氯-戊烷0.44
1417.075十六烷0.26
1517.2783-甲基-十二烷0.28
1617.508十五烷0.27
1718.5571-碘-十二烷1.45
1818.8623-甲基-乙烷0.11
1919.204三十一烷0.74
2022.9112-乙基对二甲苯1.27
2124.293-甲基-5-丙基-壬烷0.45
2230.1741-环己基-1-(4-甲基环己基)乙烷0.40
2332.2491-溴甲基-2-氯环己烷1.13
2440.898(4-乙酰苯基)苯基甲烷1.04
2546.092十八烷0.21
合计 Total21.58

醇类

Alcohols

2610.972叔壬基硫醇0.20
2723.1241-辛烯-3-醇2.77
2825.975正辛醇0.52
2927.468反式-2-癸烯醇0.29
3033.667苯甲醇0.33
合计 Total4.11

醛类

Aldehydes

314.827戊醛0.10
3210.010己醛6.17
3325.467苯甲醛1.49
合计 Total7.76

酮类

Ketones

345.0033-甲基-2-丁酮0.29
3522.5843′-甲基苯乙酮0.67
3622.718邻甲基苯乙酮0.40
3728.720苯乙酮0.67
3830.9441,4-环己二酮0.85
合计 Total2.88

酸类

Acids

3922.049乙酸0.25
4023.312五氟丙酸4.65
4124.130丙酸0.38
4225.606草酸3.18
4326.9383-甲基-丁酸0.36
4432.795戊酸2.05
4541.898棕榈酸4.29
4644.241苯甲酸0.28
4749.969肉豆蔻酸0.30
表11  酶解液中的挥发性风味物质
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