Experiment study on flow compensation of electro-hydraulic flow
matching control system in hydraulic excavator
XU Bing1, LIU Wei1,2, YANG Hua-yong1, ZHANG Sheng-feng1
1. State Key Laboratory of Fluid Power Transmission and Control, Zhejiang University, Hangzhou 310027, China;
2. Zoomlion Heavy Industry Science and Technology Co., Ltd., Changsha 410013, China
In order to obtain an advanced operation performance and an improved energy efficiency of hydraulic systems in excavators, electro hydraulic flow matching control (EFMC) systems were introduced, in which electro-proportional valves and electro-proportional pumps worked in a synchronous control mode. The principle and characteristics of EFMC systems were analyzed in the experimental prototype of 2-ton excavator that installed an EFMC system. Based on the characteristics of system pressure and flow rate, the open-loop flow compensation of the excavator was experimentally studied under the conditions of light and heavy loads. Real-time velocity was monitored and used to carry out flow closed-loop control indirectly. Both on the boom and bucket, the velocity characteristics of single and compound action were experimentally investigated with different loads and reference velocities. The experimental results indicate that the accuracy of flow control is improved by the use of flow compensation methods. Compared with the load-sensing system, the EFMC system has a more improved capability. The pressure margin of the EFMC system is reduced by more than 0.6-0.7 MPa, and the systemic performance of dynamic response and energy efficiency are improved.
XU Bing, LIU Wei, YANG Hua-yong, ZHANG Sheng-feng. Experiment study on flow compensation of electro-hydraulic flow
matching control system in hydraulic excavator. J4, 2012, 46(8): 1382-1389.
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