Variable speed pump control system for driving cutter head of test shield tunneling machine
YANG Hua-yong1, XING Tong1,2, GONG Guo-fang1
(1. State Key Laboratory of Fluid Power Transmission and Control, Zhejiang University, Hangzhou 310027, China;
2. School of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032, China)
The cutter head drive hydraulic system of the 1.8 m earth pressure balance (EPB) test shield machine was designed, and its working principle and control method were presented. The hydraulic system adopted a variable speed pump control technology. The 1.8 m test shield machine tunneling process was analyzed by using the statistical pattern classification method. The feature space of the digging earth status was built by the field penetration index (FPI) and torque penetration index (TPI). Then an expert control method was proposed based on the earth layer recognition and the power efficiency evaluation. The AMESim simulation model of the hydraulic system was constructed. The efficiency of the hydraulic system and the speed control performance by open loop and closed loop control were analyzed. Results show that the open loop control performance is stable, but the speed of the cutter head has bigger swing.
YANG Hua-Yong, GENG Tong, GONG Guo-Fang. Variable speed pump control system for driving cutter head of test shield tunneling machine. J4, 2010, 44(2): 373-378.
[1] 蔡河山.土压平衡盾构液压传动控制系统浅析:刀盘驱动液压传动控制系统[J]. 液压与气动,2003 (8): 3031.
CAI He-shan. Earth-pressure-balance shield hydraulic drive and control system analysis: cut-disk drive hydraulic system[J]. Chinese Hydraulics and Pneumatics, 2003 (8): 3031.
[2] 韩亚丽.土压平衡盾构刀盘驱动液压系统的组成[J].工程机械与维修,2003(4): 9294.
HAN Ya-li. Constitute of the hydraulic system of cutter head in EPB shield machine[J]. Construction Machinery and Maintenance, 2003 (4): 9294.
[3] BERINGER A G. The frequency-controlled hydraulic drive[J]. Elevator World, 1998 (2): 9496.
[4] YANG Hua-yong, YANG Jian, XU Bing. Computational simulation and experimental research on speed control of VVVF hydraulic elevator[J]. Control Engineering Practice, 2004, 12(5): 563568.
[5] 彭天好,杨华勇,付新.盾构掘进机动力系统的节能研究[J].矿山机械,2000(12): 2125.
PENG Tian-hao, YANG Hua-yong, FU Xin. Energy saving research on power system or a tunnel boring machine [J]. Mining and Processing Equipment, 2000 (12): 2125.
[6] 刘明月.秦岭隧道全断面掘进机掘进状况识别分析研究[D].成都:西南交通大学,2003.
LIU Ming-yue. Study on pattern recognition of TBM boring performance of Qinling tunnel[D]. Chengdu: Southwest Jiaotong University, 2003.