Please wait a minute...
浙江大学学报(工学版)
JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE)
    
Carbon efficiency model and evaluation method for sand casting
ZHENG Jun1,2,TANG Ren-zhong1
1. Department of Mechanical Engineering , Zhejiang University, Hangzhou 310027, China; 2. School of Mechanical and Automotive Engineering, Zhejiang University of Science and Technology, Hangzhou 310023, China
Download:   PDF(790KB) HTML
Export: BibTeX | EndNote (RIS)      

Abstract  

Carbon efficiency model and evaluation method were established based on analyzing the feature of sand casting in order to scientifically and effectively evaluate the carbon efficiency of sand casting process. The model and evaluation method of carbon efficiency were used for energy-conservation and emission-reduction effectively. The calculation model of process carbon sources was proposed based on the characteristics of sand casting production processes. The four-dimensional model of carbon efficiency was constructed with analyzing the production capacity, utilization of equipment, production cycle and energy consumption. The grey incidence analysis method based on carbon efficiency model was used to evaluate carbon efficiency of sand casting process. The examples of sand casting production process were performed to illustrate the application of the model and evaluation method．

Published: 06 June 2018
CLC:  TH 16  
Service
E-mail this article
Add to my bookshelf
Add to citation manager
E-mail Alert
RSS
Articles by authors
Cite this article:

ZHENG Jun,TANG Ren-zhong. Carbon efficiency model and evaluation method for sand casting. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2015, 49(1): 102-109.

URL:

http://www.zjujournals.com/eng/10.3785/j.issn.1008-973X.2015.01.015     OR     http://www.zjujournals.com/eng/Y2015/V49/I1/102


面向砂型铸造的碳排放效率建模及评价方法

为了更加科学有效地评价砂型铸造生产过程碳排放量与生产效率的问题,在分析砂型铸造过程碳排放的基础上,提出砂型铸造生产过程的碳效率模型和评价方法,使企业有针对性地开展节能减排活动.根据砂型铸造生产过程碳排放特性,建立工序碳源碳排放计算模型；分析铸造过程生产能力、设备利用率、生产周期以及能源消耗碳排放特征,建立4个维度的砂型铸造过程碳效率计算模型；采用灰色关联分析法,在砂型铸造碳效率模型的基础上,实现了对砂型铸造生产过程的碳效率评价.以某砂型铸造企业造型生产线为实例,验证了该模型的可行性和有效性.

［1］ 范德成,王韶华,张伟. 基于低碳的能耗结构优化模型构建及实证分析［J］. 哈尔滨工程大学学报, 2013, 34(7): 16．
FAN De-cheng, WANG Shao-hua, ZHANG Wei. Optimization model construction of energy consumption structure to low-carbon and empirical analysis ［J］. Journal of Harbin Engineering University, 2013, 34(7): 16．
［2］ TAYLOR P. Worldwide trends in energy use and efficiency, key insights from IEA indicator analysis ［R］. Paris:International Energy Agency (IEA),2008．
［3］ 柳建国,黄天佑,卢定全,等. “十二五”中国铸造行业发展浅析［J］. 铸造技术,2012(9): 1090-1093．
LIU Jian-guo, HUANG Tian-you, LU Ding-quan, et al. Analysis on development of Chinese foundry industry in 12th five-year plan period ［J］. Foundry Technology, 2012(9): 1090-1093．
［4］ WORRELL E. The next frontier to realize industrial energy efficiency ［C］ ∥World Renewable Energy Congress. Sweden: ［s.n.］, 2011: 8-13．
［5］ ZUGHBI H, ZULLI P. Energy consumption and CO2 emissions benchmarking and modelling in port Kembla steelworks ［C］∥ Chemeca 2011: Engineering a Better World. Sydney: A.C.T, 2011: 1053-1064．
［6］ HESSEBLACH J, HERRMANN C. Glocalized solutions for sustainability in manufacturing ［C］∥Proceedings of the 18th CIRP International Conference on Life Cycle Engineering, Technische Universitt Braunschweig. Berlin: ［s.n.］, 2011．
［7］ ABDELAZIZ E, SAIDUR R, MEKHILEF S. A review on energy saving strategies in industrial sector ［J］. Renewable and Sustainable Energy Reviews, 2011, 15(1): 150-168．
［8］ 何建坤,刘滨. 作为温室气体排放衡量指标的碳排放强度分析［J］. 清华大学学报：自然科学版,2004, 44(06):740-743．
HE Jian-kun, LIU Bin. Analysis of carbon emission intensity as the main index for greenhouse gas emission mitigation commitments ［J］. Journal of Tsinghua University: Science and Technology, 2004, 44(06): 740-743.
［9］ IPCC. 2006 IPCC guidelines for national greenhouses gas inventories ［R/OL］. ［2010-03-15］. http:∥www.ipcc-nggip.iges.or.jp/public/2006gl/index.html．
［10］ LAURENT A, OLSEN S I, HAUSCHILD M Z. Carbon footprint as environmental performance indicator for the manufacturing industry ［J］. CIRP Annals-Manufacturing Technology, 2010, 59(1): 37-40．
［11］ KAYA Y, YOKOBORI K. Environment, energy and economy: strategies for sustainability ［M］. Washington, DC: Aspen Inst, 1998．
［12］ MIELNIK O, GOLDEMBERG J. The evolution of the carbonization index in developing countries ［J］. Energy Policy, 1999, 27(25): 307-308．
［13］ ZhOU P, ANG B W, HAN J Y. Total factor carbon emission performance: a Malmquist index analysis ［J］. Energy Economics, 32(1): 1942011．
［14］ BERGLUND J, MICHALOSKI J, SWEE L, et al. Energy efficiency analysis for a casting production system ［C］∥Simulation Conference (WSC), Proceedings of the 2011 Winter. Phoenix: IEEE, 2011．
［15］ 何建坤,苏明山. 应对全球气候变化下的碳生产率分析［J］. 中国软科学,2009(10): 42-47．
HE Jian-kun, SU Ming-shan. Carbon productivity analysis to address global climate change ［J］. China Soft Science, 2009(10): 42-47．
［16］ 谌伟,诸大建,白竹岚. 上海市工业碳排放总量和碳生产率关系［J］. 中国人口资源与环境,2010, 20(9): 24-29．
CHEN Wei, ZHU Da-jian, BAI Zhu-lan. Research on relationship between industrial carbon emissions and carbon productivity in Shanghai ［J］. China Population, Resources and Environment, 2010, 20(9): 24-29．
［17］ 刘国平,曹莉萍. 基于福利绩效的碳生产率研究［J］. 软科学,2011, 25(1): 71-74．
LIU Guo-ping, CAO Li-ping. Research on carbon productivity based on welfare performance ［J］. Soft Science, 2011, 25(1): 71-74．
［18］ 史磊刚, 范志超, 孔凡磊, 等 .华北平原主要作物生产的碳效率研究初报 ［J］.作物学报, 2011, 37（8）: 1485-1490．
SHI Lei-gang, FAN Zhi-chao, KONG Fan-lei, et al. Preliminary study on the carbon efficiency of main crops production in North China plain ［J］. Acta Agronomica Sinica, 2011, 37（8）: 1485-1490．
［19］ 曹华军,李洪丞,宋胜利,等. 基于生命周期评价的机床生命周期碳排放评估方法及应用［J］. 计算机集成制造系统, 2011,17(11): 2432-2437．
CAO Hua-jun, LI Hong-cheng, SONG Sheng-li, et al. Evaluation method and application for carbon emissions of machine tool based on life cycle assessment ［J］. Computer Integrated Manufacturing Systems, 2011,17(11): 2432-2437．
［20］ 陶雪飞,曹华军,李洪丞,等. 基于碳排放强度系数的产品物料消耗评价方法及应用［J］. 系统工程, 2011, 29(2): 123126．
TAO Xue-fei, CAO Hua-jun, LI Hong-cheng, et al. Assessment model of product material consumption based on carbon intesnity coefficient and its application ［J］. Systems Engineering, 2011, 29(2): 123126．
［21］ 郑军, 唐任仲, 胡罗克. 基于工序碳源的砂型铸造过程碳排放建模方法［J］. 计算机集成制造系统, 2014, 20(04): 898-908．
ZHENG Jun, TANG Ren-zhong, HU Luo-ke. Carbon emission modeling of sand casting based on process carbon sources ［J］. Computer Integrated Manufacturing Systems, 2014, 20(04): 898-908．
［22］ 孙德厂,史海波,尚文利,等. 基于ISA-95的离散制造生产能力建模［J］. 计算机集成制造系统, 2013, 19(05): 954-963．
SUN De-chang, SHI Hai-bo, SHANG Wen-li, et al. Discrete manufacturing production capacity modeling based on ISA-95 ［J］. Computer Integrated Manufacturing Systems, 2013, 19(05): 954-963．
［23］ 文志平,刘婷,张丰,等. 基于GIS与灰色关联分析的水位方案综合评价模型［J］. 浙江大学学报：理学版, 2012, 39(01): 101-106．
WEN Zhi-ping, LIU Ting, ZHANG Feng, et al. Comprehensive evaluation model for normal water level scheme based on GIS and grey correlation analysis ［J］. Journal of Zhejiang University: Science Edition, 2012, 39(01): 101-106．
［24］ 鲍新中, 张建斌, 刘澄. 基于粗糙集条件信息熵的权重确定方法［J］. 中国管理科学,2009,17(03): 131-135．
BAO Xin-zhong, ZHANG Jian-bin, LIU Cheng. A new method of ascertaining attribute weight based on rough sets conditional information entropy ［J］. Chinese Journal of Management Science, 2009,17(03): 131-135．
[1] HE Xue-jun, WANG Jin, LU Guo-dong, LIU Zhen-yu, CHEN Li, JIN Jing. 3D head portrait sculpture by industrial robot based on triangular mesh slicing and collision detection[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(6): 1104-1110.
[2] QU Wei wei, LU Xian gang, YANG Di. Influence of pre-joining scheme on panel dynamic characteristic[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(2): 336-343.
[3] WANG Zi li, ZHANG Shu you, QIU Le miao. Energy consumption analysis of plastic injection equipment plastic design based on confidence intervals[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(2): 328-335.
[4] WANG Yue, SU Hong ye, SHAO Han shan, LU Shan, XIE Lei. Integration of production planning and scheduling under demand and utility uncertainties[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(1): 57-67.
[5] LUO Shi jian, DONG Ye nan. Classifying cultural artifacts knowledge for creative design[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(1): 113-123.
[6] WEN Xian he, ZHOU Xiao jun, YANG Chen long. Construction method of vehicle test service platform based on cloud manufacturing model[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(12): 2254-2261.
[7] HE Xue jun, WANG Jin, LU Guo dong, CHEN Li. Contour-parallel tool path linking method for sections with lake-including islands[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(9): 1654-1661.
[8] GUO Hai, WANG Jin, LU Guo dong. Conventional spinning method of varying feed ratio between passes of sheet metal[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(9): 1646-1653.
[9] QU Wei wei, TANG Wei, BI Yun bo, LI Shao bo, LUO Shui jun. Pre-joining processes plan to avoid forced assemblies and improve efficiency[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(8): 1561-1569.
[10] LIU Zheng hong, XIE Qing sheng, LI Shao bo, LIN Li. User needs matching based on latent semantic analysis and kansei engineering[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(2): 224-233.
[11] BI Yun bo, LI Xia, YAN Wei miao, SHEN Li heng, ZHU Yu, FANG Wei. Pressure force optimization of press foot device for orbital drilling process[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(1): 102-110.
[12] WU Hai xi, YU Zhong hua,ZHANG Hao,YANG Zhen sheng, WANG Yan. Method for monitoring of FDM 3D printer failure based on acoustic emission[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(1): 78-84.
[13] BI Yun bo, WU Yuan hua, ZHU Wei dong,SHEN Li heng, HUANG Wen, ZHU Yu. Pre connected process optimization of aircraft stacks[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2015, 49(11): 2040-2046.
[14] DONG Hui yue, ZHU Ling sheng, ZHANG Ming, LI Shao bo, LUO Shui jun. Orbital milling method of aircraft skins trimming[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2015, 49(11): 2033-2039.
[15] FENG Gang, FU Guo qiang, SUN Lei, FU Jian zhong. New geometric error identification of turntable for multi axis machine tools[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2015, 49(11): 2083-2091.