Please wait a minute...
JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE)
Mechanical Engineering and Energy Engineering     
Energy consumption analysis of plastic injection equipment plastic design based on confidence intervals
WANG Zi li, ZHANG Shu you, QIU Le miao
The State Key Laboratory of Fluid Power Transmission and Control, Zhejiang University, Hangzhou 310027, China
Download:   PDF(1180KB) HTML
Export: BibTeX | EndNote (RIS)      

Abstract  
A new energy consumption analysis method of plastic injection equipment based on credibility interval was proposed in order to solve the problem of energy consumption calculation and analysis in the process of mechanical equipment scheme design. This method completed the analysis and calculation of plasticizing energy consumption during the process of injection equipment scheme design. A calculation model of injection molding equipment’s plastic energy consumption based on confidence interval was established by classifying and expressing the injection molding equipment parameters with interval numbers, which was solved by improved NSGA-II. The individual dominance was determined based on confidence intervals, the optimal solution set was obtained for the low power consumption design of injection molding equipment to guide the scheme design of the injection molding equipment. The feasibility of this method is verified by the application of XS-Z60 in a injection molding company.


Published: 06 March 2017
CLC:  TH 164  
Cite this article:

WANG Zi li, ZHANG Shu you, QIU Le miao. Energy consumption analysis of plastic injection equipment plastic design based on confidence intervals. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(2): 328-335.


基于可信度区间的注塑装备设计塑化能耗分析

为了解决机械装备方案设计阶段,难以进行能耗计算分析的问题,提出基于可信度区间的复杂注塑装备设计方案塑化能耗分析方法,在典型机械装备注塑装备方案设计中实现了塑化能耗分析及计算.通过对注塑装备参数进行区间分类表达,建立基于可信度区间的注塑装备塑化能耗计算模型,并通过改进的第2代非劣排序遗传算法(NSGA-II)求解,根据可信度区间确定个体占优关系,获得注塑装备塑化过程低能耗设计方案最优解集,以指导注塑装备方案设计.并在某注塑企业XS-Z60型号的方案设计中得以应用,验证了该方法的可行性.

[1] SEOW Y, RAHIMIFARD S, WOOLLEY E. Simulation of energy consumption in the manufacture of a product [J]. International Journal of Computer Integrated Manufacturing, 2013, 26(7): 663-680.
[2] AVRAM O I, XIROUCHAKIS P. Evaluating the use phase energy requirements of a machine tool system [J]. Journal of Cleaner Production, 2011, 19(6/7):699-711.
[3] ZEIN A, LI W, HERRMANN C, et al. Energy efficiency measures for the design and operation of machine tools: an axiomatic approach [J]. Glocalized Solutions for Sustainability in Manufacturing, 2011(10):274-279.
[4] MATIVENGA P T, RAJEMI M F. Calculation of optimum cutting parameters based on minimum energy footprint [J]. Cirp Annals, 2011, 60(1): 149-152.
[5] HE Y, LIU F, WU T, et al. Analysis and estimation of energy consumption for numerical control machining [J]. Proceedings of the Institution of Mechanical Engineers Part bjournal of Engineering Manufacture, 2012, 226(B2): 255-266.
[6] 施金良,刘飞,许弟建.数控机床空载运行时节能决策模型及实用方法[J].中国机械工程. 2009(11):1344-1346.
SHI Jinliang, LIU Fei, XU Dijian. Decision model and practical method of energysaving in NC machine tool [J]. China Mechanical Engineering, 2009(11):1344-1346.
[7] MORI M, FUJISHIMA M, INAMASU Y, et al. A study on energy efficiency improvement for machine tools [J]. Cirp Annalsmanufacturing Technology, 2011, 60(1): 145-148.
[8] 何彦,林申龙,王禹林.数控机床多能量源的动态能耗建模与仿真方法[J].机械工程学报. 2015(11): 123-132.
HE Yan, LIN Shenlong, Wang Yulin. Method for modeling the dynamic energy characteristics of multienergy sources in CNC machine tool[J]. Journal of Mechanical Engineering, 2015(11): 123-132.
[9] DIAZ N, REDELSHEIMER E, DORNFELD D. Energy consumption characterization and reduction strategies for milling machine tool use [M]. Berlin: Springer Berlin Heidelberg, 2011: 263-267.
[10] 刘飞,刘霜.机床服役过程机电主传动系统的时段能量模型[J].机械工程学报.2012(21): 132-140.
LIU Fei, LIU Shuang. Multiperiod energy model of electromechanical main driving system during the service process of machine tools [J]. Journal of Mechanical Engineering,2012(21): 132-140.
[11] SCHREMS S, EISELE C, ABELE E. Methodology for an energy and resource efficient process chain design [M]. Berlin: Springer Berlin Heidelberg, 2011:299304.
[12] 陈薇薇,张华,向琴.基于支持向量机数控机床切削能耗预测方法研究[J].机械设计与制造. 2014(11):54-56.
CHEN Weiwei, ZHANG Hua, XIANG Qin. Research on CNC machine Tool cutting energy consumption prediction based on support vector machine[J]. Machinery Design & Manufacture, 2014(11): 54-56.
[13] 金波,陈诚,李伟.基于能耗优化的六足步行机器人力矩分配[J].浙江大学学报:工学版. 2012, 46(7):1168-1174.
JIN Bo, CHEN Cheng, LI Wei. Optimization of energyefficient torque distribution for hexapod walking robot [J]. Journal of Zhejiang University :Engineering Science. 2012, 46(7):
1168-1174.
[14] 任峰,杨于光,林丕.螺杆参数对注射机塑化单产能耗影响的实验研究[J].橡塑技术与装备.2008(10):715.
REN Feng, YANG Yuguang, LIN Pi. Experimental study of the impact of screw parameters on plastizing uniproducing energy consumption of injection molding machine [J].China
Rubber/Plastics Technology and Equipment, 2008(10): 715.
[15] YARLAGADDA P, KHONG C. Development of a hybrid neural network system for prediction of process parameters in injection molding [J]. Journal of Materials Processing
Technology, 2001, 118(1/3SI):110-116.
[1] Xun CHENG,Jian-bo YU. Monitoring method for machining tool wear based on machine vision[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2021, 55(5): 896-904.
[2] Bin LI,Jian-zhong FU. Solid modeling and slicing process of heterogeneous materials based on trivariate T-splines[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2021, 55(1): 135-144.
[3] Jun DU,Chen MA,Zheng-ying WEI. Dynamic response of surface morphology of aluminum (Al) deposited layers in wire and arc additive manufacturing based on visual sensing[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2020, 54(8): 1481-1489.
[4] HE Xue-jun, WANG Jin, LU Guo-dong, LIU Zhen-yu, CHEN Li, JIN Jing. 3D head portrait sculpture by industrial robot based on triangular mesh slicing and collision detection[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2017, 51(6): 1104-1110.
[5] HE Xue jun, WANG Jin, LU Guo dong, CHEN Li. Contour-parallel tool path linking method for sections with lake-including islands[J]. JOURNAL OF ZHEJIANG UNIVERSITY (ENGINEERING SCIENCE), 2016, 50(9): 1654-1661.