Please wait a minute...
浙江大学学报(工学版)
浙江大学学报(工学版)  2020, Vol. 54 Issue (4): 650-661    DOI: 10.3785/j.issn.1008-973X.2020.04.003
机械工程、电气工程     
基于多域关联约束的复杂产品布局重构技术
王阳1(),裘乐淼1,*(),刘晓健1,张树有1,张利春2
1. 浙江大学 流体动力与机电系统国家重点实验室，浙江 杭州 310027
2. 康力电梯股份有限公司，江苏 苏州 215213
Reconfigurable layout design technique for complex products based on multi-domain associated constraints
Yang WANG1(),Le-miao QIU1,*(),Xiao-jian LIU1,Shu-you ZHANG1,Li-chun ZHANG2
1. State Key Laboratory of Fluid Power Transmission and Control, Zhejiang University, Hangzhou 310027, China
2. Canny Elevator Limited Company, Suzhou 215213, China
 全文: PDF(1763 KB)   HTML
摘要：

为了实现复杂产品布局方案的快速设计，研究基于多域关联约束的复杂产品可重构布局设计技术. 从属性、约束、行为等角度定义复杂产品布局重构设计单元，提出布局重构设计单元的拆解和组合构建方法，建立功能域、运动域、形位域、结构域的多域关联约束；提出布局方案的纵向、横向和混合重构方式，给出复杂产品布局重构设计流程，通过多域关联约束的分类重建实现了复杂产品的布局重构设计. 以数控镗床的布局重构设计为例，对基于多域关联约束的复杂产品可重构布局设计技术进行应用验证.
关键词： 布局方案;  布局重构单元;  关联约束;  重构设计;  复杂产品    
Abstract:

The reconfigurable layout design technology of complex products based on multi-domain associated constraints was analyzed in order to realize the rapid design of complex product layout schemes. Layout reconfiguration design unit of complex product was defined from the perspectives of attributes, constraints and behaviors, and disassembly and combination methods of complex product layout reconfiguration design unit were proposed. Multi-domain associated constraints of function, motion, geometry and structure were established. Vertical, horizontal and hybrid reconfiguration modes of layout schemes were proposed. The layout reconfiguration design paradigm for complex products was constructed based on a classified reconstruction of multi-domain associated constraints. A case study of computer numerical control machine tools layout reconfiguration design was conducted to illustrate the effectiveness of the proposed method.
Key words: layout scheme    layout reconfiguration unit    associated constraints    reconfiguration design    complex product
收稿日期: 2019-03-26 出版日期: 2020-04-05
CLC:  TP 391  
基金资助: 国家自然科学基金资助项目（51875516）；江苏省科技成果转化专项资金资助项目（BA2018083）；浙江省自然科学基金资助项目（LY18E050001）
通讯作者: 裘乐淼     E-mail: onward@zju.edu.cn;qiulm@zju.edu.cn
作者简介: 王阳（1989—），男，博士后，从事产品数字化设计研究. orcid.org/0000-0002-3576-1817. E-mail： onward@zju.edu.cn
服务　　
把本文推荐给朋友
加入引用管理器
E-mail Alert
作者相关文章　　
王阳
裘乐淼
刘晓健
张树有
张利春

引用本文:

王阳,裘乐淼,刘晓健,张树有,张利春. 基于多域关联约束的复杂产品布局重构技术[J]. 浙江大学学报(工学版), 2020, 54(4): 650-661.

Yang WANG,Le-miao QIU,Xiao-jian LIU,Shu-you ZHANG,Li-chun ZHANG. Reconfigurable layout design technique for complex products based on multi-domain associated constraints. Journal of ZheJiang University (Engineering Science), 2020, 54(4): 650-661.

链接本文:

http://www.zjujournals.com/eng/CN/10.3785/j.issn.1008-973X.2020.04.003    或    http://www.zjujournals.com/eng/CN/Y2020/V54/I4/650

图 1  滑台布局重构设计单元
图 2  布局重构设计单元拆解与组合
图 3  单元间约束的屏蔽与激活
位置关系 方位矩阵 布局关系
上下 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!1\\{ - 1}\!\!&\!\!0\end{array}} \right]\end{array}$
左右 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!2\\{ - 2}\!\!&\!\!0\end{array}} \right]\end{array}$
前后 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!3\\{ - 3}\!\!&\!\!0\end{array}} \right]\end{array}$
包容 $\begin{array}{l}\begin{array}{*{20}{l}}{}&\!\!\quad i&\!\!\!\!\quad j\end{array}\\\begin{array}{*{20}{l}}i\!\!\!\!\\j\!\!\!\!\end{array}\left[ {\begin{array}{*{20}{l}}0\!\!&\!\!4\\{ - 4}\!\!&\!\!0\end{array}} \right]\end{array}$
表 1  布局重构设计单元间方位关系
连接方式 代号 适用类型 连接方式 代号 适用类型
螺纹连接 CTH 机械、电气、信息连接 移动副连接 CM 机械连接
键连接 CKE 机械连接 螺旋副连接 CH 机械连接
焊接 CWE 机械、电气、信息连接 球面副连接 CS 机械连接
铆接 CRI 机械连接 转动副连接 CR 机械连接
胶接 CAD 机械、电气连接 接插件连接 CCO 电气、信息连接
过盈连接 CIN 机械连接 缠绕连接 CTW 电气、信息连接
表 2  布局重构设计单元间常见连接类型
图 4  布局重构设计单元的纵向重构
图 5  布局重构设计单元的横向重构
图 6  布局重构设计单元的混合重构
图 7  约束新增/删减
图 8  约束隐藏/激活
图 9  约束分解/合成
图 10  约束搭接
图 11  布局方案重构流程
单元Ti所需操作 第i行关联单元所需操作
继承 拆解组合 删除 参数变更
继承 进行单元组合，
组合后进行继承操作 		不进行关联操作 将对应矩阵元素
标记为约束搭接接口 		不进行关联操作
拆解组合 不进行关联操作 进行单元拆解与组合，
组合后进行继承操作 		将对应矩阵元素
标记为约束搭接接口 		不进行关联操作
删除 将对应矩阵元素
标记为约束搭接接口 		将对应矩阵元素
标记为约束搭接接口 		进行单元组合，
组合后进行删除操作 		不进行关联操作
参数变更 不进行关联操作 不进行关联操作 不进行关联操作 不进行关联操作
表 3  布局重构设计单元的关联操作
图 12  某型号镗床的主要结构
图 13  某型号镗床单元间约束关系
图 14  原方案功能分配及运动链
图 15  原方案布局重构设计单元邻接矩阵
图 16  重构方案布局重构设计单元邻接矩阵
布局单元 位移 转角
X/mm Y/mm Z/mm α/（°） β/（°） γ/（°）
<T5，T1> 0 548 0 0 0 0
<T1，T2> 0 0 2 275 0 0 0
<T2，T6> 0 1 230 0 0 0 0
<T6，T7> 0 0 865 0 0 0
<T7，T4> 0 0 325 0 0 0
表 4  布局方案重构设计结果
图 17  布局重构方案
图 18  TGK卧式镗床
图 19  曳引式电梯布局设计软件
1 萨日娜, 张树有, 徐敬华, 等 基于位姿图和性能融合的产品布局设计方法[J]. 机械工程学报, 2012, 48 (5): 116- 123
SA Ri-na, ZHANG Shu-you, XU Jing-hua, et al Product layout design based on position graph and performance fusion model[J]. Journal of Mechanical Engineering, 2012, 48 (5): 116- 123
doi: 10.3901/JME.2012.05.116
2 孙昕, 吉晓民, 王毅 基于SLP和改进粒子群算法的产品布局优化方法研究[J]. 西安理工大学学报, 2016, 32 (4): 488- 493
SUN Xin, JI Xiao-min, WANG Yi Research on product layout optimization method based on SLP and improved particle swarm optimization[J]. Journal of Xi'an University of Technology, 2016, 32 (4): 488- 493
3 ZHONG C, XU Z, TENG H Multi-module satellite component assignment and layout optimization[J]. Applied Soft Computing, 2019, 75: 148- 161
doi: 10.1016/j.asoc.2018.11.021
4 BAI Y W, CHEN Z N, BIN H Z, et al Collaborative design in product development based on product layout model[J]. Robotics and Computer-Integrated Manufacturing, 2005, 21 (1): 55- 65
doi: 10.1016/j.rcim.2004.05.005
5 ASKAROV E, ZHANKELDI A, ABSADYKOV B, et al Design features of a cam-screw press with a large effort[J]. National Academy of Sciences of the Republic of Kazakhstan, 2018, 431 (5): 192- 200
doi: 10.32014/2018.2518-170X.25
6 LIU Z W, TENG H F Human-computer cooperative layout design method and its application[J]. Computers and Industrial Engineering, 2008, 55 (4): 735- 757
7 ZHANG B, TENG H F, SHI Y J Layout optimization of satellite module using soft computing techniques[J]. Applied Soft Computing, 2008, 8 (1): 507- 521
doi: 10.1016/j.asoc.2007.03.004
8 ALADAHALLI C, CAGAN J, SHIMADA K Objective function effect based pattern search: theoretical framework inspired by 3D component layout[J]. Journal of Mechanical Design, 2007, 129 (3): 243- 254
doi: 10.1115/1.2406095
9 萨日娜, 张树有, 徐敬华 面向结构化布局设计的产品布局多色模型[J]. 计算机辅助设计与图形学学报, 2012, 24 (3): 378- 386
SA Ri-na, ZHANG Shu-you, XU Jing-hua Product layout polychromatic model for structural layout design[J]. Journal of Computer-Aided Design and Computer Graphics, 2012, 24 (3): 378- 386
doi: 10.3969/j.issn.1003-9775.2012.03.014
10 THEODOSIOU G, SAPIDIS N S Information models of layout constraints for product life-cycle management: a solid-modelling approach[J]. Computer-Aided Design, 2004, 36 (6): 549- 564
doi: 10.1016/S0010-4485(03)00162-3
11 侯亮, 陈永明 基于布局模型的液压机大规模定制设计[J]. 计算机集成制造系统, 2005, 11 (6): 772- 775
HOU Liang, CHEN Yong-ming Hydraulic press design for mass customization based on product layout model[J]. Computer Integrated Manufacturing Systems, 2005, 11 (6): 772- 775
doi: 10.3969/j.issn.1006-5911.2005.06.005
12 来建良, 张树有, 谭建荣, 等 多腔模流道的单元化布局建模技术研究[J]. 浙江大学学报: 工学版, 2009, 43 (1): 36- 41
LAI Jian-liang, ZHANG Shu-you, TAN Jian-rong, et al Unitization modeling of runner layout in multi-cavity mould[J]. Journal of Zhejiang University: Engineering Science, 2009, 43 (1): 36- 41
13 王国新, 宁汝新, 王爱民, 等 可重构制造系统集成设计框架研究[J]. 计算机集成制造系统, 2007, 13 (8): 1481- 1489
WANG Guo-xin, NING Ru-xin, WANG Ai-min, et al Integrated design framework for reconfigurable manufacturing system[J]. Computer Integrated Manufacturing Systems, 2007, 13 (8): 1481- 1489
doi: 10.3969/j.issn.1006-5911.2007.08.005
14 侯志利, 武文革, 李瑞琴, 等 变驱动布局5R机构选型设计与实验[J]. 农业机械学报, 2017, 48 (2): 378- 384
HOU Zhi-li, WU Wen-ge, LI Rui-qin, et al Lectotype design and experiment of variable actuated layout 5R parallel kinematic mechanism[J]. Transactions of the Chinese Society for Agricultural Machinery, 2017, 48 (2): 378- 384
doi: 10.6041/j.issn.1000-1298.2017.02.051
15 陈友玲, 刘文科, 严键 基于RMC的可重构制造系统设备布局优化研究[J]. 计算机应用研究, 2011, (12): 4550- 4553
CHEN You-ling, LIU Wen-ke, YAN Jian Research of equipment layout optimization of reconfigurable manufacturing systems based on RMC[J]. Application Research of Computers, 2011, (12): 4550- 4553
doi: 10.3969/j.issn.1001-3695.2011.12.040
16 YI G, WANG Y, ZHAO X Evaluation and optimization of the design schemes of reconfigurable machine tools based on multiple-attribute decision-making[J]. Advances in Mechanical Engineering, 2018, 10 (12): 1- 9
17 金哲, 宋执环, 杨将新 可重构制造系统工艺路线与系统布局设计研究[J]. 计算机集成制造系统, 2007, 13 (1): 7- 12
JIN Zhe, SONG Zhi-huan, YANG Jiang-xin Process route and layout design method for reconfigurable manufacturing systems[J]. Computer Integrated Manufacturing Systems, 2007, 13 (1): 7- 12
doi: 10.3969/j.issn.1006-5911.2007.01.002
18 NURAHMI L, CARO S, SOLICHIN M A novel ankle rehabilitation device based on a reconfigurable 3-RPS parallel manipulator[J]. Mechanism and Machine Theory, 2019, 134: 135- 150
doi: 10.1016/j.mechmachtheory.2018.12.017
19 丁祥海 基于改进模拟植物生长算法的多层可重构设施布局方法[J]. 中国机械工程, 2016, 27 (15): 2027- 2034
DING Xiang-hai Multi-floor reconfigurable facility layout method based on improved plant growth simulation algorithm[J]. China Mechanical Engineering, 2016, 27 (15): 2027- 2034
doi: 10.3969/j.issn.1004-132X.2016.15.007
20 BENDERBAL H H, DAHANE M, BENYOUCEF L Exhaustive search based heuristic for solving machine layout problem in reconfigurable manufacturing system design[J]. IFAC-Papers on Line, 2018, 51 (11): 78- 83
doi: 10.1016/j.ifacol.2018.08.238
21 AGUILAR A, ROMAN F A, HUEGEL J C Design, refinement, implementation and prototype testing of a reconfigurable lathe-mill[J]. Journal of Manufacturing Systems, 2013, 32 (2): 364- 371
doi: 10.1016/j.jmsy.2013.01.003
22 MPOFU K, TLALE N S Multi-level decision making in reconfigurable machining systems using fuzzy logic[J]. Journal of Manufacturing Systems, 2012, 31 (2): 103- 112
doi: 10.1016/j.jmsy.2011.08.006
[1] 顾巧祥, 纪杨建, 祁国宁, 等. 面向全生命周期复杂产品数据建模技术研究[J]. J4, 2009, 43(10): 1870-1877.