| Reliability and Quality Design |
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| Analysis of snow removal performance for highway snow plow blade based on co-simulation of ANSYS/LS-DYNA and Rocky DEM |
Chenglin KONG1( ),Ming ZHAO1,Jia'nan DU1,Yangcheng GUO1,Rui FAN1,Hongshan WU2,Xiangdong LIU1( ) |
1.School of Mechanical Engineering, Jiamusi University, Jiamusi 154000, China 2.Jiamusi Shanyou Machinery Technology Co. , Ltd. , Jiamusi 154000, China |
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Abstract Aiming at the problems of low snow removal efficiency, slow operating speed and inability to throw snow beyond guardrails of the existing highway snow removal equipment, a theoretical model of the high-speed snow removal operation for the snow plow blade is established, and the working parameters during the operation are optimized and analyzed based on the explicit dynamics and discrete element method. Firstly, a simplified snow removal model of the snow plow blade was built using SolidWorks software, and explicit dynamics simulation and discrete element simulation were carried out by ANSYS/LS-DYNA and Rocky DEM softwares to simulate the crushing and throwing of snow by the snow plow blade. The equivalent stress, throwing height and throwing displacement of the snow were obtained. Subsequently, the theoretical analysis and simulation results were fitted and converted into visualized results by MATLAB software, from which the optimal ranges of cutting angle, travel angle and travel speed of the snow plow blade when removing snow were obtained. The simulation results showed that the optimal cutting angle range of the snow plow blade was 35°-36°, the optimal travel angle range was 51°-52° and the optimal travel speed range was 28-29 m/s. Simulated operations under these conditions yielded a minimum snow throwing height of 1.360 m and a minimum snow throwing displacement of 11.700 m, which were 0.160 m and 1.490 m higher than the pre-optimization values, respectively, meeting the industry standards for snow throwing of the snow plow blade. Finally, the response surfaces were obtained by fitting the snow removal test data of the snow plow blade with Design-Expert software, and it was observed that the pairwise interactions among the cutting angle, travel angle and travel speed were significant. To achieve better snow removal effect, a parameter combination of cutting angle of 36°, travel angle of 52° and travel speed of 28.5 m/s was selected for the snow removal test. The test results showed that the snow throwing height of the snow plow blade was 1.450 m and the snow throwing displacement was 12.600 m, which met the requirements of highway snow removal and verified the reliability of the theoretical analysis and simulation results. The research results provide a reference for the optimization design of the structural parameters of highway snow plow blades.
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Received: 20 September 2025
Published: 28 April 2026
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Corresponding Authors:
Xiangdong LIU
E-mail: 2670920253@qq.com;2607635711@qq.com
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基于ANSYS/LS-DYNA与Rocky DEM联合仿真的高速公路清雪铲除雪性能分析
针对现有高速公路清雪设备除雪效率低、作业时速慢及无法将积雪抛离至护栏外等问题,建立了清雪铲高速除雪作业的理论模型,并基于显式动力学和离散单元法对其作业过程中的工作参数进行了优化分析。首先,利用SolidWorks软件建立了简化的清雪铲除雪模型,并分别利用ANSYS/LS-DYNA和Rocky DEM软件进行了显式动力学仿真和离散元仿真,模拟清雪铲对积雪的破碎和抛移过程,得到了积雪的等效应力、抛雪高度及抛雪位移。随后,通过MATLAB软件对理论分析结果和仿真结果进行拟合并转化为可视化结果,得到了清雪铲除雪时的切削角、行进角和行进速度的最优区间。仿真结果表明,清雪铲的最优切削角区间为35°~36°,最优行进角区间为51°~52°,最优行进速度区间为28~29 m/s,其在该条件下模拟作业时的最小抛雪高度为1.360 m,最小抛雪位移为11.700 m,较优化前分别提高了0.160 m和1.490 m,达到了清雪铲抛雪的行业标准。最后,利用Design-Expert软件对清雪铲除雪试验数据进行了响应面拟合,观察到切削角、行进角和行进速度间的两两交互作用均显著。为了得到更优的除雪效果,选择切削角为36°、行进角为52°、行进速度为28.5 m/s的参数组合开展除雪试验。试验结果显示,清雪铲的抛雪高度为1.450 m,抛雪位移为12.600 m,满足高速公路除雪作业的要求,验证了理论分析结果和仿真结果的可靠性。研究结果为高速公路清雪铲的结构参数优化设计提供了参考。
关键词:
清雪铲,
显式动力学,
离散单元法,
联合仿真,
响应面法
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