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工程设计学报  2024, Vol. 31 Issue (4): 409-419    DOI: 10.3785/j.issn.1006-754X.2024.04.117
可靠性与保质设计     
高参数大型游乐设施服役健康管控技术体系设计
宋伟科1,赵召1(),王华杰1,陈哲2,邝振燕3,崔高宇1
1.国家市场监管重点实验室(特种设备安全与节能) 中国特种设备检测研究院,北京 100029
2.浙江大学 流体动力基础件与机电系统全国重点实验室,浙江 杭州 310058
3.云南省特种设备安全检测研究院,云南 昆明 650228
Design of health management and control technology system for in-service high-parameter large-scale amusement rides
Weike SONG1,Zhao ZHAO1(),Huajie WANG1,Zhe CHEN2,Zhenyan KUANG3,Gaoyu CUI1
1.China Special Equipment Inspection and Research Institute, Key Laboratory of Special Equipment Safety and Energy-Saving for State Market Regulation, Beijing 100029, China
2.State Key Laboratory of Fundamental Components of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310058, China
3.Special Equipment Safety Inspection and Research Institute of Yunnan Province, Kunming 650228, China
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摘要:

高参数大型游乐设施结构型式多样,运动型式复杂,失效模式众多。其服役健康管控涉及风险评价、检测/监测、故障诊断、寿命评估、健康评价、使用管理等多方面。只有建立全面系统的健康管控技术体系,才能从根本上保障设施的运行安全。以高参数大型游乐设施为研究对象,以设备失效、故障和事故为问题导向,设计了系统科学的健康管控技术体系,分别从健康管控指标体系、检测/监测关键技术、健康评价关键技术、健康恢复与保持等四方面分析了有待解决的技术问题和服役健康研究方向。研究结果为全行业开展相关技术研究提供了思路和指导。

关键词: 高参数大型游乐设施健康管控健康评价技术体系设计    
Abstract:

The structure of high-parameter large-scale amusement rides is varied, the movement forms are complex, and the failure modes are numerous. Their service health management and control involves risk assessment, detection and monitoring, fault diagnosis, life assessment, health assessment, use management and many other aspects. The safe operation of the rides can be fundamentally guarantee only by establishing a comprehensive and systematic health management and control technology system. Taking the high-parameter large-scale amusement rides as the research object and equipment failures, faults and accidents as the problem orientation, a systematic and scientific health management and control technology system was designed. The technical problems to be solved and the research direction of service health were analyzed from four aspects: health management and control index system, detection and monitoring key technology, health assessment key technology, health recovery and maintenance.The research results provide ideas and guidance for the whole industry to carry out relevant technical research.

Key words: high-parameter large-scale amusement rides    health management and control    health assessment    design of technical system
收稿日期: 2024-02-29 出版日期: 2024-08-26
CLC:  TH 17  
基金资助: 国家重点研发计划项目(2022YFC3005100);国家市场监督管理总局科技计划项目(2023MK201)
通讯作者: 赵召     E-mail: zhaozhao @csei.org.cn
作者简介: 宋伟科(1983—),男,高级工程师,博士,从事大型游乐设施风险防控与健康管理技术研究,E-mail: songweike @csei.org.cn
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引用本文:

宋伟科,赵召,王华杰,陈哲,邝振燕,崔高宇. 高参数大型游乐设施服役健康管控技术体系设计[J]. 工程设计学报, 2024, 31(4): 409-419.

Weike SONG,Zhao ZHAO,Huajie WANG,Zhe CHEN,Zhenyan KUANG,Gaoyu CUI. Design of health management and control technology system for in-service high-parameter large-scale amusement rides[J]. Chinese Journal of Engineering Design, 2024, 31(4): 409-419.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2024.04.117        https://www.zjujournals.com/gcsjxb/CN/Y2024/V31/I4/409

图1  高参数大型游乐设施服役健康管控技术体系框架
子系统部件失效模式失效原因风险表征指标
钢结构

立柱、轨道和

支撑件等

锈蚀运行环境影响或表面防护不当结构厚度
焊缝或母材开裂过载、疲劳和强度不足裂纹尺寸
结构变形过载和刚度不足变形量
关键零部件齿轮、轴承和轴等锈蚀运行环境影响或表面防护不当结构厚度
磨损润滑不良裂纹尺寸
断裂过载、疲劳和强度不足结构厚度
传动系统电机、减速机、联轴器和液压系统等失稳、不平衡、不对中、松动和漏油等装配超差、地基不均匀沉降、载荷异常、轴承磨损或开裂和管路密封不良

振动加速度和

声发射信号

电气及控制系统电机、元器件、线路和控制系统等电机过热、元器件粘连、线路短路、漏电和控制失效等电机过载、线路及元器件老化和接触或接地不良

电压、电流

电弧信号和

控制功能

安全保护

装置

制动装置、限位装置和止逆行装置等结构损坏或磨损过载、强度不足和维修及保养不当

变形量和

结构厚度

表1  大型游乐设施典型失效模式
图2  大型过山车结构健康监测系统框图
图3  大型过山车轨道检测装置
图4  高参数大型游乐设施健康管理信息化系统
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