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工程设计学报  2026, Vol. 33 Issue (3): 426-434    DOI: 10.3785/j.issn.1006-754X.2026.05.180
优化设计     
船舶通海阀箱超声防污装置的设计与优化
徐兆正1(),宋庭新1(),王睿涵2
1.湖北工业大学 机械工程学院,湖北 武汉 430068
2.湖北工业大学 电气与电子工程学院,湖北 武汉 430068
Design and optimization of ultrasonic anti-fouling device for ship sea chests
Zhaozheng XU1(),Tingxin SONG1(),Ruihan WANG2
1.School of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, China
2.School of Electrical and Electronic Engineering, Hubei University of Technology, Wuhan 430068, China
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摘要:

针对船舶通海阀箱因海洋生物附着而产生的淤堵问题,提出了基于20 kHz超声波空化效应的主动预防性防控技术,并设计了一款由换能器、变幅杆和振动棒组成的超声防污装置,旨在取代传统被动清理成熟生物膜的模式,从源头抑制生物污损。为进一步提升生物污损预防效能,设计了由18个单元串联组成的杠铃式振动棒,通过单元协同振动拓宽声场范围,以提升通海阀箱内声场的均匀性和有效覆盖率;随后,采用等效电路法构建全链路阻抗匹配模型,分段推导夹心式换能器、阶梯型变幅杆、杠铃式振动棒的机械阻抗,通过设计变幅杆截面比、振动棒单元长度等参数,使各部件阻抗通过边界条件耦合适配,减少能量反射损耗,实现超声防污装置的纵向共振,从而提升能量传输效率。多物理场耦合仿真结果表明:单级振动棒的声场中心强、边缘弱且存在盲区,而杠铃式振动棒可形成对称驻波声场,边缘声压达到有效水平,其空化效应能破坏海洋生物卵及浮游幼虫的细胞膜,阻断生物膜形成。经3组模拟海洋环境的防污对比实验验证:空白对照组阀箱底部全域被生物覆盖;单级振动棒组防污范围有限,阀箱底部边缘生物附着明显;杠铃式振动棒组阀箱底部90%以上的区域保持洁净,仅角落附着少量幼虫。所设计的超声防污装置可实现非接触式环保清理,为海洋工程装备的生物污损防治提供了新思路。

关键词: 超声波通海阀箱空化效应多物理场耦合仿真主动预防    
Abstract:

To address the blockage issue of ship sea chests caused by marine biofouling, an active preventive control technology based on the 20 kHz ultrasonic cavitation effect is proposed. An ultrasonic anti-fouling device consisting of a transducer, an amplitude transformer and a vibration rod is designed, aiming to replace the traditional passive cleaning mode for mature biofilms and inhibit biofouling at the source. To further enhance the biofouling prevention performance, a barbell-shaped vibration rod composed of 18 serially connected units was developed. The synergistic vibration of these units expanded the sound field range and improved the uniformity and effective coverage of the sound field within the sea chest. Subsequently, an equivalent circuit method was employed to construct a full-link impedance matching model, and the mechanical impedances of the sandwich transducer, the stepped amplitude transformer and the barbell-shaped vibration rod were derived segment by segment. By designing parameters such as the cross-sectional ratio of the amplitude transformer and the unit length of the vibration rod, the impedances of all components were coupled and adapted through boundary conditions, which reduced energy reflection loss and realized the longitudinal resonance of the ultrasonic anti-fouling device, thereby improving the energy transmission efficiency. The multi-physics field coupling simulation results showed that the single-stage vibration rod generated a sound field with strong central intensity, weak edge intensity and obvious blind zones, while the barbell-shaped vibration rod formed a symmetric standing wave sound field with effective acoustic pressure at the edges. Its cavitation effect could disrupt the cell membranes of marine bio-eggs and planktonic larvae, thus blocking biofilm formation. Three groups of anti-fouling comparative experiments under simulated marine environments verified that the entire bottom of the chest in the blank control group was covered by organisms; the single-stage vibration rod group had a limited anti-fouling coverage, with obvious organism attachment at the edges of the chest bottom; more than 90% of the chest bottom area remained clean in the barbell-shaped vibration rod group, with only a small number of larvae attached in the corners. The designed ultrasonic anti-fouling device can realize non-contact and eco-friendly cleaning, which provides a new approach for the prevention of biofouling in ocean engineering equipment.

Key words: ultrasonic wave    sea chest    cavitation effect    multi-physics field coupling simulation    active prevention
收稿日期: 2025-09-02 出版日期: 2026-06-27
CLC:  TB 559  
基金资助: 国家重点研发计划资助项目(2018YFF0214705)
通讯作者: 宋庭新     E-mail: 18572757311@163.com;stx@hbut.edu.cn
作者简介: 徐兆正(2001—),男,硕士生,从事超声振动系统动力学特性优化研究,E-mail: 18572757311@163.com
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引用本文:

徐兆正,宋庭新,王睿涵. 船舶通海阀箱超声防污装置的设计与优化[J]. 工程设计学报, 2026, 33(3): 426-434.

Zhaozheng XU,Tingxin SONG,Ruihan WANG. Design and optimization of ultrasonic anti-fouling device for ship sea chests[J]. Chinese Journal of Engineering Design, 2026, 33(3): 426-434.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2026.05.180        https://www.zjujournals.com/gcsjxb/CN/Y2026/V33/I3/426

图1  通海阀箱超声防污装置示意图
图2  夹心式换能器结构示意图
图3  夹心式换能器的机电等效电路
图4  阶梯型变幅杆结构示意图
图5  阶梯型变幅杆的机械等效电路
图6  单级振动棒结构示意图
图7  杠铃式振动棒结构示意图
图8  杠铃式振动棒的机械等效电路
图9  单级和杠铃式振动棒作用下通海阀箱的声场对比
与换能器的纵向距离/mm与换能器的横向距离/mm
01 500
1 20013 152.78 457.4
1 50011 172.86 789.4
3 0007 782.93 554.9
表1  杠铃式振动棒作用下的仿真声压值 (Pa)
与换能器的纵向距离/mm与换能器的横向距离/mm
01 500
1 20011 473.36 732.8
1 5008 758.24 732.6
3 0005 742.91 749.4
表2  单级振动棒作用下的仿真声压值 (Pa)
图10  模拟海洋环境的实验平台
图11  通海阀箱底部的生物附着情况对比
  
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