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工程设计学报  2026, Vol. 33 Issue (1): 33-43    DOI: 10.3785/j.issn.1006-754X.2026.05.160
机械设计理论与方法     
基于图拉普拉斯正则化深度学习模型的TBM滚刀磨损预测方法
王开松1(),郭旭华1,唐威2,魏一鸣3,李朝阳2,邹俊2
1.安徽理工大学 机电工程学院,安徽 淮南 232001
2.浙江大学 流体动力基础件与机电系统国家重点实验室,浙江 杭州 310058
3.安徽理工大学 煤炭无人化开采数智技术全国重点实验室,安徽 淮南 232001
Hob wear prediction method for TBM based on graph Laplacian regularization deep learning model
Kaisong WANG1(),Xuhua GUO1,Wei TANG2,Yiming WEI3,Zhaoyang LI2,Jun ZOU2
1.School of Mechatronics Engineering, Anhui University of Science and Technology, Huainan 232001, China
2.State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310058, China
3.State Key Laboratory of Digital and Intelligent Technology for Unmanned Coal Mining, Anhui University of Science and Technology, Huainan 232001, China
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摘要:

针对全断面隧道掘进机滚刀磨损监测中人工检测效率低、传感器监测可靠性差及标签数据稀缺等问题,提出了一种基于(graph Laplacian regularization,GLR)深度学习模型的预测方法。依托某高原隧道掘进工程,构建了数据高效预处理体系:通过掘进循环动态提取法精准识别并剔除非掘进段和空推段的数据,采用四分位法进行异常值剔除,并结合SG(Savitzky-Goloy)滤波降噪,提升了数据质量;融合GLR和深度学习技术,利用k-NN(k-nearest neighbor,k近邻)图构建数据流形结构,通过拉普拉斯矩阵约束相邻样本的预测平稳性,生成了高置信度伪标签扩充训练集,并分别结合长短期记忆网络(long short-term memory,LSTM)、深度神经网络(deep neural network,DNN)、卷积神经网络(convolutional neural network,CNN),构建了GLR-LSTM、GLR-DNN和GLR-CNN等3种预测模型。实验结果表明,GLR-LSTM模型的预测性能最优,相较岭回归、支持向量机回归和梯度提升回归树等传统小样本机器学习方法,预测精度显著提高。该方法仅需TBM刀盘转矩、总推进力等运行参数即可实现滚刀实时磨损速率的精准预测,为减少开仓检测、优化维护决策提供了技术支撑。

关键词: 全断面隧道掘进机图拉普拉斯正则化半监督学习小样本学习长短期记忆网络    
Abstract:

In response to the problems of low efficiency in manual detection, poor reliability of sensor monitoring, and scarce label data in the wear monitoring of hobs of the full section tunnel boring machine, a prediction method based on graph Laplacian regularization (GLR) deep learning model was proposed. Based on a high-altitude tunnel excavation project, an efficient data preprocessing system was constructed: the excavation cycle dynamic extraction method was used to accurately identify and eliminate non excavation and empty push section data, the quartile method was used to eliminate outliers, the SG (Savitzky-Goloy) filtering for noise reduction was combined, then the data quality was improved. Furthermore, By integrating GLR and deep learning technologies, a data manifold structure was constructed using k-NN (k-nearest neighbor) graph. The Laplacian matrix was used to constrain the smoothness of adjacent sample prediction, generating pseudo-labels with high confidence to expand the training set, and combining with long short-term memory (LSTM), deep neural network (DNN) and convolutional neural networks (CNN) to develop three prediction models: GLR-LSTM, GLR-DNN, and GLR-CNN. The experimental results showed that the GLR-LSTM model had the best prediction performance. Compared with traditional small-sample machine learning methods such as ridge regression, support vector regression and gradient boosting regression tree, the prediction accuracy of the GLR-LSTM model improved significantly. This method can accurately predict the real-time wear rate of the hobs by only requiring the operating parameters such as the TBM cutterhead torque and the total propulsion force, providing technical support for reducing the opening inspection and optimizing maintenance decisions.

Key words: full section tunnel boring machine    graph Laplacian regularization    semi supervised learning    small sample learning    long short-term memory
收稿日期: 2025-07-03 出版日期: 2026-03-01
CLC:  TP 277  
基金资助: 国家重点研发计划资助项目(2021YFB3301600)
作者简介: 王开松(1969—),男,教授,博士,从事机械结构设计与分析等研究,E-mail: 6668978wks@163.com
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引用本文:

王开松,郭旭华,唐威,魏一鸣,李朝阳,邹俊. 基于图拉普拉斯正则化深度学习模型的TBM滚刀磨损预测方法[J]. 工程设计学报, 2026, 33(1): 33-43.

Kaisong WANG,Xuhua GUO,Wei TANG,Yiming WEI,Zhaoyang LI,Jun ZOU. Hob wear prediction method for TBM based on graph Laplacian regularization deep learning model[J]. Chinese Journal of Engineering Design, 2026, 33(1): 33-43.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2026.05.160        https://www.zjujournals.com/gcsjxb/CN/Y2026/V33/I1/33

图1  TBM施工现场
图2  刀盘正面
图3  滚刀磨损量
图4  滚刀磨损量拟合函数
图5  电涡流传感器安装
推进速度/(mm/min)贯入度/(mm/r)总推进力/kN撑靴撑紧力/kN地磁传感器脉冲频率/Hz
284.523 54026 180811
243.923 65026 180824
274.423 65026 160831
264.223 54026 140870
304.923 33026 140801
304.923 65026 000822
284.623 76026 000807
304.923 65025 980812
345.524 30025 940823
表1  部分TBM运行参数
图6  TBM运行循环
图7  TBM掘进循环
图8  推进速度监测数据
图9  异常数据处理后部分参数箱形图
图10  滤波处理前后部分参数对比
序号参数单位类型
1地磁传感器脉冲频率Hz输入参数
2刀盘转矩kN·m输入参数
3总推进力kN输入参数
4推进速度mm/min输入参数
5贯入度mm/r输入参数
6IFPkN/(mm/r)输入参数
7ITPkN·m/(mm/r)输入参数
8磨损速率mm/h输出参数
表2  预测模型参数
图11  GLR深度学习模型结构
图12  GLR深度学习模型预测值与真实值对比
模型ERMSEMAR2
GLR-LSTM0.000 760.018 420.890 09
GLR-DNN0.001 070.019 290.844 93
GLR-CNN0.000 840.018 490.878 58
表3  GLR深度学习模型预测性能
模型ERMSEMAR2
RR0.007 9360.079 1450.383 7
SVR0.008 1250.092 1670.328 3
GBRT0.008 0530.081 3520.335 7
表 4  机器学习模型预测性能
图13  机器学习模型与GLR深度学习模型预测性能对比
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