Please wait a minute...
J4  2010, Vol. 44 Issue (2): 326-331    DOI: 10.3785/j.issn.1008-973X.2010.02.021
化学工程﹑环境工程     
多釜串联丙烯连续聚合牌号过渡的优化
李文义, 任聪静, 王靖岱, 阳永荣
(浙江大学 化学工程国家重点实验室,浙江 杭州 310027)
Optimization of grade transition for continuous propylene polymerization
process using continuous stir reactor in series technology
LI Wen-yi, REN Cong-jing, WANG Jing-dai, YANG Yong-rong
(State Key Laboratory of Chemical Engineering, Zhejiang University, Hangzhou 310027, China)
 全文: PDF  HTML
摘要:

以Spheripol工艺(环管-环管-流化床)为例,在获得聚丙烯性能指标(熔融指数与乙烯的摩尔分数)累积值与瞬时值的微分关系和动态计算公式的基础上,以切换时间最短为目标,建立多釜串联的聚丙烯产品牌号切换优化模型.通过同时优化各反应器中氢气的质量浓度、乙烯的摩尔分数和聚单体温度等操作变量,使得产品牌号的切换时间最短.研究表明,通过对环管反应器中氢气的质量浓度和流化床中乙烯的摩尔分数的过调能分别有效地调控产品的熔融指数和乙烯的摩尔分数;维持各反应器中的聚合温度平缓地变化,能有效抑制聚合过程的剧烈变化,保证切换生产过程的安全进行.

Abstract:

A model of grade transition for the industrial multi-reactor polypropylene production process was conducted according to the Spheripol technique (loop-loop-fluidized bed). The model aimed at the minimum transition time was based on the formula between instantaneous and cumulative polypropylene properties. The time of grade transition can be minimized by the optimization of manipulated variable profiles in three reactors, such as hydrogen mass concentration, ethylene mole fraction, and polymerization temperature. Results show that the melt index can be controlled by over regulating the hydrogen mass concentration in loop reactors and the ethylene mole fraction can be controlled by the ethylene mole fraction in fluidized bed reactor respectively. The polymerization temperature profile was kept stable during grade transition, which can restrain the sharp adjustment of operation variables and ensure the safety of production.

出版日期: 2010-03-09
:  TQ 018  
基金资助:

国家自然科学基金资助项目(20776124,20736011);国家“863”高技术研究发展计划资助项目;中央高校基本科研业务费专项资金资助项目(2009QNA4028).

通讯作者: 王靖岱,男,副教授.     E-mail: wangjd@zju.edu.cn
作者简介: 李文义(1953—),男,山东青岛人,博士生,从事多相流反应研究.
服务  
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章  

引用本文:

李文义, 任聪静, 王靖岱, 等. 多釜串联丙烯连续聚合牌号过渡的优化[J]. J4, 2010, 44(2): 326-331.

LI Wen-Xi, LIN Cong-Jing, WANG Jing-Dai, et al. Optimization of grade transition for continuous propylene polymerization
process using continuous stir reactor in series technology. J4, 2010, 44(2): 326-331.

链接本文:

http://www.zjujournals.com/eng/CN/10.3785/j.issn.1008-973X.2010.02.021        http://www.zjujournals.com/eng/CN/Y2010/V44/I2/326

[1]  GOVEZZI M, MEI G. The multizone circulating reactor technology[J]. Chemical Engineering Science, 2001, 56: 40594067.[2] MCAULEY K B, MACGREGOR J F. Optimal grade transition in a gas phase polyethlene reactor[J]. American Institute of Chemistry Engineers Journal, 1992,38(10): 15641576.
[3] TAKEDA M, RAY W H. Optimal-grade transition strategies for multistage polyolefin reactors[J]. American Institute of Chemistry Engineers Journal, 1999, 45(8): 17761793.
[4] 王靖岱,程志强.连续聚合过程中多牌号产品过渡的生产调度最优化[J].高校化学工程学报,2000,14(3): 264269.
WANG Jing-dai, CHENG Zi-qiang. Application of iterative dynamic programming to optimal grade transition model[J]. Journal of Chemical Engineering of Chinese Universities, 2000, 14(3): 264269.
[5] WANG Jing-dai, YANG Yong-rong. Study on optimal strategy of grade transition in industrial fluidized bed gas-phase polyethylene production process[J]. Chinese Journal of Chemical. Engineering, 2003,11(1): 18.
[6] 王靖岱,陈纪忠,阳永荣.连续聚合过程中多牌号产品过渡的生产调度最优化[J].高校化学工程学报,2003,17(1): 8085.
WANG Jing-dai, CHEN Ji-zhong, YANG Yong-rong. Optimal multi-product transition operation in continuous polymerization process[J]. Journal of Chemical Engineering of Chinese Universities, 2003,17(1): 8085.
[7] KHARP N P, LUCAS B, SEAVEY K C, et al. Steady-state and dynamic modeling of gas-phase polypropylene processes using stirred-bed reactors[J]. Industrial and Engineering Chemistry Research, 2004,43(4): 884900.
[8] HEUISEOK Y, JEONG H K, HAN C H. Plantwide optimal grade transition for an industrial high-density polyethylene plant[J]. Industrial and Engineering Chemistry Research, 2003,42: 9198.
[9] 王平,王靖岱,阳永荣.浆液法聚乙烯连续聚合过程中牌号过渡的优化[J].化工学报,2006,57(11): 26572663.
WANG Ping, WANG Jing-dai, YANG Yong-rong. Optimization of grade transition for high-density polyethylene continuous slurry process[J]. Journal of Chemical Industry and Engineering (China), 2006, 57(11): 26572663.
[10] 洪定一.聚丙烯原理、工艺与技术[M].北京:中国石化出版社,2007: 120136.
[11] NELE M, LATADO A, PINTO J C. Correlating polymer parameters to the entire molecular eight distribution: application to the melt index[J]. Macromolecular Materials and Engineering, 2006, 291: 272278.
[12] OGUNNAIKE B A, RAY W H. Process dynamics, modeling and control [M]. New York: Oxford University Press, 1994: 93107.

No related articles found!