Please wait a minute...
Journal of Zhejiang University (Agriculture and Life Sciences)  2019, Vol. 45 Issue (2): 251-255    DOI: 10.3785/j.issn.1008-9209.2018.02.101
Agricultural engineering     
Research and design of V-shaped deep trench sugarcane cultivating machine
Meiqiao Lü1(),Limin LIU2(),Yu WU2
1. Jinhua Polytechnic, Jinhua 321017, Zhejiang, China
2. Zhejiang Technical Institute of Economics, Hangzhou 310018, China
Download: HTML   HTML (   PDF(2033KB)
Export: BibTeX | EndNote (RIS)      

Abstract  

According to the agricultural characteristics of sugarcane planting in central Zhejiang Province, i.e. intertilling, fertilizing, ridging and earthing-up, the V-shaped deep trench sugarcane cultivator is equipped with good working parts, such as soil digging, breaking, casting and trench clearing. It can form a good V-shaped groove cross section. This paper analyzed the agronomic requirements of sugarcane planting in central Zhejiang Province and narrow row spacing, designing the key parts of the whole machine, such as V-shaped deep trench ridging cutter plate, trench clearing, etc. Field experiment results showed that the efficiency of the management machine could reach 0.19 hm2/h. The trench depth and the thickness of soil could reach 230 mm on average and 70 mm, respectively. The trench depth stability coefficient reached about 85%. The soil breaking rate reached about 95%. The fertilizer distributor had a good effect on granular fertilizer. No obvious damage and seedling emergence were found in sugarcane seedlings. The design of the machine meets the agronomic requirements of sugarcane planting in central Zhejiang Province.



Key wordsV-shaped deep trench      intertilling      ridging      sugarcane      fertilizing     
Received: 10 February 2018      Published: 25 April 2019
CLC:  S 233.3  
Corresponding Authors: Limin LIU     E-mail: 421795699@qq.com;jhllm@126.com
Cite this article:

Meiqiao Lü,Limin LIU,Yu WU. Research and design of V-shaped deep trench sugarcane cultivating machine. Journal of Zhejiang University (Agriculture and Life Sciences), 2019, 45(2): 251-255.

URL:

http://www.zjujournals.com/agr/10.3785/j.issn.1008-9209.2018.02.101     OR     http://www.zjujournals.com/agr/Y2019/V45/I2/251


V型深沟甘蔗中耕施肥起垄培土机的研究设计

针对目前浙中地区甘蔗种植中耕施肥起垄培土农艺特点要求,V型深沟甘蔗中耕管理机工作部件具有较好的入土、碎土、抛土和清沟的能力,能形成较好的V型沟横截面。本文通过对浙中地区甘蔗种植的窄行距的农艺要求分析,研究设计了整机和V型深沟起垄刀盘、清沟拍打机构等关键部件。田间试验结果表明:管理机作业效率可达0.19 hm2/h,开沟深度平均可达230 mm,培土厚度可达70 mm,开沟深度稳定系数可达85%,碎土率可达95%;排肥器对颗粒肥具有较好的排肥效果,未见甘蔗苗有明显的伤苗和烧苗现象,达到了设计要求。


关键词: V型深沟,  中耕,  起垄,  甘蔗,  施肥 
Fig. 1 Schematic diagram of the sugarcane cultivation hilling
Fig. 2 Schematic diagram of sugarcane planting after ridging
Fig. 3 Schematic diagram of the structure of the management machine
Fig. 4 Schematic diagram of the fertilizering geneva mechanism
Fig. 5 Slanting cutter disc device
Fig. 6 Schematic diagram of tapping and compaction mechanism
项目 Item 参数 Parameter

外形尺寸(长×宽×高)

Outline dimension (length×width×height)/mm

1 830×800×1 000

整机质量

Total mass/kg

≤140

配套动力

Auxiliary power/kW

6.3

开沟数量

Ditching number/row

1
Table 1 Main parameters of the management machine
Fig. 7 Test effect diagram of prototype
次数 Number

日期

Date

地点

Site

作业深度

Working depth/mm

作业宽度

Working width/mm

垄高

Ridge height/mm

工作效率

Working efficiency/(hm2/h)

1 2017-11-20 浙江省农业机械研究院示范基地 85 187 164 0.09
2 2017-12-03 浙江省义乌市义亭镇青肃村 79 210 172 0.12
3 2018-04-15 浙江省义乌市义亭镇青肃村 157 340 210 0.13
4 2018-04-25 浙江省金华市婺城区志义家庭农场 230 475 276 0.16
5 2018-05-24 浙江省金华市婺城区志义家庭农场 70~300 200~600 150~300 0.19
Table 2 Test data record of field management machine for ridge crop
[1]   刘德强 .义乌甘蔗产业发展状况及对策.中国糖料,2011(4):79-80.
LIU D Q . Development status and countermeasures of sugarcane industry in Yiwu. Sugar Crops of China, 2011(4):79-80. (in Chinese )
[2]   廖娜,刘赘东,贺城,等 .我国甘蔗中耕机械发展现状及趋势.农业工程,2017(2):5-8.
LIAO N , LIU Z D , HE C , et al . Development status and trend of sugarcane cultivator machinery in China. Agricultural Engineering, 2017(2):5-8. (in Chinese with English abstract)
[3]   廖平伟 .我国甘蔗机械化生产的技术及经济分析研究.福州:福建农林大学,2010.
LIAO P W . Study on the technology and economy of sugarcane mechanization in China. Fuzhou: Fujian Agriculture and Forestry University, 2010. (in Chinese with English abstract)
[4]   农宏亮,曾伯胜,范雨杭 .甘蔗中耕施肥培土技术及发展趋势分析.广西农业机械化,2017(3):10-13.
NONG H L , ZENG B S , FAN Y H . Analysis on the technology and development trend of cultivation and fertilizer in sugarcane. Guangxi Agricultural Mechanization, 2017(3):10-13. (in Chinese )
[5]   黄世醒,黄燕娟,周巳圣,等 .圆盘式甘蔗中耕施肥培土机设计.现代农业装备,2017(6):51-54.
HUANG S X , HUANG Y J , ZHOU S S , et al . Design of disc-type sugarcane intertilling fertilizing and earthing-up machinery. Modern Agricultural Equipment, 2017(6):51-54. (in Chinese)
[6]   陈晓 .久菱牌3ZP-0.8型甘蔗中耕培土机的研发.广西农业机械化,2010(4):28-30.
CHEN X . Development of 3ZP-0.8 type sugarcane cultivator. Guangxi Agricultural Mechanization, 2010(4):28-30. (in Chinese )
[7]   吕美巧,刘云斌,刘丽敏 .新型甘蔗窄行中耕培土机的研究设计.中国农机化学报,2015,36(2):47-48,55.
Lü M Q , LIU Y B , LIU L M . Research on the design of the new narrow row sugarcane cultivators. Journal of Chinese Agricultural Mechanization, 2015,36(2):47-48,55. (in Chinese with English abstract)
[8]   刘丽敏,吴玉,吕美巧,等 .垄作作物田间管理机的研究设计.科技通报,2018,34(4):96-98,103.
LIU L M , WU Y , Lü M Q , et al . Research and design of ridge crop field management machine. Bulletin of Science and Technology, 2018,34(4):96-98,103. (in Chinese with English abstract)
[9]   罗锡文 .农业机械化生产学:下册.北京:中国农业出版社,2002.
LUO X W. Agricultural Mechanization Production (Volume 2). Beijing: China Agriculture Press, 2002. (in Chinese )
[10]   中国农业机械化科学研究院 .农业机械设计手册.北京:中国农业科学技术出版社,2007.
Chinese Academy of Agricultural Mechanization Sciences . Agricultural Machinery Design Manual. Beijing: China Agricultural Science and Technology Press, 2007. (in Chinese )
[1] Hu Jinbing, Wu Jianfeng, Wang Jun. Virtual simulation analysis and verification on working stability of sugarcane tail-breaking mechanism[J]. Journal of Zhejiang University (Agriculture and Life Sciences), 2015, 41(4): 483-491.
[2] Wang Jun*, Hu Jinbing, Wu Jianfeng . Overview of sugarcane harvester virtual design in China[J]. Journal of Zhejiang University (Agriculture and Life Sciences), 2014, 40(5): 568-578.
[3] Hu Jinbing, Wang Jun*, Hu Ying. Optimization of parameters for sugarcane lifter based on simulation of virtual prototype[J]. Journal of Zhejiang University (Agriculture and Life Sciences), 2014, 40(1): 111-118.