AM/FM always appear as a result of the impact in gear fault signal. Morphological demodulation was proposed to extract fault feature. The effect of different morphological operation on signal was analyzed. Considering the characteristic of extracting positive pulse in morphological closing operation, morphological closing operation was used to extract gear fault feature. Demodulation effect of different length linear structure element on simulation and practical gear fault signal were analyzed and compared. The good performance can be achieved when 019 to 021 times length of impact period flat structure element was used to gear fault feature extraction. Simulation and experiment results show that the method of morphological demodulation, which has overcome the shortcoming of choosing filter parameters in envelope demodulation, could extract gear fault feature more effectively than envelope demodulation.
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