An iterative method for laser scanning path was presented to induce and control a crack propagating along a predetermined asymmetric trajectory in a brittle plate, and the effects of control parameters on the convergence were investigated. Based on PID control theory, an iterative formulation for laser scanning path was developed, which is composed of the deviation of crack from the predetermined trajectory and its integral and differential. The deviation of crack was evaluated by the crack propagation angle calculated from the simulation of enforced crack growth along the predetermined line, which avoiding the adaptive crack propagation analysis and the corresponding finite element remeshing. Path iterative analysis for typical examples was carried out by choosing various control parameters of proportion, integral and differential. Results show that the proportion parameter has obvious influence on the convergence, and the relative greater value is advantageous, while the differential control parameter needs to be small enough. Furthermore, adaptive crack propagation simulation shows that the crack propagation can be induced and controlled along a predetermined trajectory as the laser scanning along the converged path, which demonstrates the validity of the present method.
YANG Xin-Wang, BI Guo-Li, ZHANG Xue, et al. Path iterative method for laser-controlled crack propagation and its convergence. J4, 2009, 43(11): 2043-2047.
[1] LUMLEY R M. Controlled separation of brittle materials using a laser [J]. American Ceramic Society Bulletin, 1969, 48: 850-854.
[2] GROVE F J, WRIGHT D C, HAMER F M. Cutting of glass with a laser beam: US, 3543979 [P]. 1970-12-01.
[3] KONDRATENKO V S. Method of splitting non-metallic materials: US, 5609284 [P]. 1997-03-11.
[4] 陶伟明,毕国丽,章惠全,等. 钠钙玻璃板激光热应力切割过程的有限元仿真[J]. 浙江大学学报:工学版, 2005, 39(9): 1423-1426.
TAO Wei-ming, BI Guo-li, ZHANG Hui-quan, et al. Finite element simulation of laser-controlled thermal stress separation of soda-lime glass plate [J]. Journal of Zhejiang University: Engineering Science, 2005, 39(9): 1423-1426.
[5] TSAI C H, LIOU C S. Applying an on-line crack detection technique for laser cutting by controlled fracture [J]. International Journal of Advanced Manufacturing Technology, 2001, 18(10): 724-730.
[6] TSAI C H, CHEN C J. Application of iterative path revision technique for laser cutting with controlled fracture [J]. Optics and Lasers in Engineering, 2004, 41(1): 189-204.
[7] 陶伟明,毕国丽,郭乙木. 脆性材料激光热应力切割的仿真和控制研究 [C]∥固体力学若干新进展——第一届全国固体力学青年学者研讨会. 北京:清华大学出版社, 2006:271-280.
TAO Wei-ming, BI Guo-li, GUO Yi-mu. Simulation and control study of separation of brittle materials by laser induced thermal stresses [C]∥ Some Recent Progress in Solid Mechanics—Proceedings of 1st Young Scholars Workshop on Solid Mechanics. Beijing: Tsinghua University Press, 2006: 271-280.
[8] 严宗达,王洪礼. 热应力[M]. 北京:高等教育出版社, 1993:785.
[9] 王慰军. 基于ABAQUS的裂纹扩展仿真软件及应用[D]. 杭州:浙江大学, 2006: 17-29.
WANG Wei-jun. Crack propagation simulation software based on ABAQUS and its applications [D]. Hangzhou: Zhejiang University, 2006: 17-29.